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E-raamat: Guidelines for Safe Automation of Chemical Processes

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  • Ilmumisaeg: 06-Jan-2017
  • Kirjastus: Wiley-AIChE
  • Keel: eng
  • ISBN-13: 9781119351894
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  • Formaat: PDF+DRM
  • Ilmumisaeg: 06-Jan-2017
  • Kirjastus: Wiley-AIChE
  • Keel: eng
  • ISBN-13: 9781119351894
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This book provides designers and operators of chemical process facilities with a general philosophy and approach to safe automation, including independent layers of safety. An expanded edition, this book includes a revision of original concepts as well as chapters that address new topics such as use of wireless automation and Safety Instrumented Systems.  This book also provides an extensive bibliography to related publications and topic-specific information.

List Of Figures
xi
List Of Tables
xvii
Abbreviations xix
Glossary xxiii
Acknowledgements xxxiii
1 Process Safety And Safe Automation
1(22)
1.1 Objective
7(2)
1.2 Scope
9(1)
1.3 Limitations
9(2)
1.4 Target Audience
11(2)
1.5 Incidents That Define Safe Automation
13(5)
1.6 Overview Of The Contents
18(3)
1.7 Key Differences
21(2)
2 The Role Of Automation In Process Safety
23(60)
2.1 Process Operations
23(10)
2.2 Plant Automation
33(9)
2.3 A Framework For Process Safety
42(12)
2.4 Risk-Based Design
54(24)
2.5 Risk Management Of Existing Facility
78(5)
3 Automation Specification
83(70)
3.1 Process Automation Lifecycle
83(8)
3.2 Functional Specification
91(1)
3.3 Designing For Operating Objectives
92(12)
3.4 Inherently Safer Practices
104(3)
3.5 Designing For Core Attributes
107(26)
3.6 Control And Safety System Integration
133(20)
4 Design And Implementation Of Process Control Systems
153(58)
4.1 Input And Output Field Signal Types
161(1)
4.2 Basic Application Program Functions
162(3)
4.3 Process Control Objectives
165(7)
4.4 Process Controller Technology Selection
172(22)
4.5 Detailed Application Program Design
194(17)
5 Design And Implementation Of Safety Controls, Alarms, And Interlocks (SCAI)
211(54)
5.1 SCAI Classification
215(5)
5.2 Design Considerations
220(24)
5.3 SCAI Technology Selection
244(21)
6 Administrative Controls And Monitoring
265(64)
6.1 Introduction
265(1)
6.2 Automation Organization Management
266(3)
6.3 Process Safety Information
269(4)
6.4 Operating Procedures
273(18)
6.5 Maintenance Planning
291(12)
6.6 Human And Systematic Failure Management
303(13)
6.7 Management Of Change
316(5)
6.8 Auditing, Monitoring And Metrics
321(8)
Appendix A Control System Considerations
329(42)
A.1 Control System Technologies
330(29)
A.2 Additional Considerations For Process Control Applications
359(12)
Appendix B Power, Grounding, And Shielding
371(20)
B.1 Power Supply And Distribution
371(8)
B.2 Grounding For Safe, Reliable Operations
379(7)
B.3 Signal Shielding And Grounding Practices
386(2)
B.4 Special SCAI Considerations
388(3)
Appendix C Communications
391(32)
C.1 Communication Classifications
391(4)
C.2 Common Communication Network Topologies
395(2)
C.3 Communication Between Devices
397(3)
C.4 Wireless Communication
400(3)
C.5 Common Communication Configurations
403(4)
C.6 Common Data Communication Issues
407(5)
C.7 Process Control And Safety System Communications
412(7)
C.8 SCAI Communications
419(4)
Appendix D Alarm Management
423(18)
D.1 Alarms
423(1)
D.2 Standards And Resources
423(1)
D.3 Alarm Management
423(13)
D.4 Managing The Safety Aspects Of Alarms
436(1)
D.5 Alarm System Performance Benchmarking
437(1)
D.6 Alarm Management Software
438(3)
Appendix E Field Device Considerations
441(70)
E.1 General Signal Safety
441(17)
E.2 Field Device Selection
458(7)
E.3 Flow Measurement
465(10)
E.4 Pressure Measurement
475(1)
E.5 Level Measurement
476(11)
E.6 Temperature Measurement
487(2)
E.7 On-Stream Process Analysis
489(4)
E.8 Automated Valves
493(11)
E.9 Electric Motors
504(1)
E.10 Steam Turbine Variable Speed Drives
505(6)
Appendix F Sis Equipment Selection
511(18)
F.1 Selection Basis
511(7)
F.2 Additional Considerations
518(11)
Appendix G Human Machine Interface Design
529(22)
G.1 General
529(2)
G.2 Operator Interface Standards And Resources
531(2)
G.3 Instrument Panels
533(1)
G.4 Configurable Operator Workstations
534(4)
G.5 Process Alarms
538(7)
G.6 Sis Impact On Hmi
545(1)
G.7 Control-Center Environment
545(1)
G.8 Video
546(1)
G.9 Operator Interfaces Of Future
546(1)
G.10 HMI Considerations Checklist
547(4)
Appendix H Application Programming
551(14)
H.1 Software Types
551(1)
H.2 Application Program Development
552(2)
H.3 Application Programming Languages
554(2)
H.4 Application Program Developmental Models
556(1)
H.5 Process Control Application Program
557(6)
H.6 SCAI Application Program
563(2)
Appendix I Instrument Reliability Program
565(16)
I.1 Introduction
565(1)
I.2 Tracking Failure
566(2)
I.3 Data Taxonomy
568(1)
I.4 Data Collection Efforts
569(2)
I.5 Failure Investigation
571(1)
I.6 Calculation Of Failure Rate
572(4)
I.7 Verification
576(5)
Appendix J Acceptance Testing Guidelines
581(16)
J.1 Acceptance Testing
581(1)
J.2 Standards
581(1)
J.3 Factory Acceptance Test
582(7)
J.4 Site Acceptance Test (Sat)
589(8)
Index 597
Since 1985, the Center for Chemical Process Safety (CCPS) has been the global leader in developing and disseminating information on process safety management and technology. CCPS, an industry technology alliance of the American Institute of Chemical Engineers (AIChE), has published over 100 books in its process safety guidelines and process safety concepts series, and over 100 training modules through its Safety in Chemical Engineering Education (SACHE).