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E-raamat: HALT, HASS, and HASA Explained: Accelerated Reliability Techniques, Revised Edition

  • Formaat: 195 pages
  • Ilmumisaeg: 12-Dec-2008
  • Kirjastus: ASQ Quality Press
  • Keel: eng
  • ISBN-13: 9781636941998
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  • Formaat: 195 pages
  • Ilmumisaeg: 12-Dec-2008
  • Kirjastus: ASQ Quality Press
  • Keel: eng
  • ISBN-13: 9781636941998

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While working at a large computer company, McLean discovered how the customer's field experience with defective products could be mimicked in-house, a substantial improvement over conventional quality assurance approaches. For both novices and veterans in quality, he explains HALT, a process for the ruggedization of pre-production products; HASS the production screen for products characterized by HALT; and HASA, a production audit. All three use very high rate of change temperature chambers, combined with multi-axis pneumatic vibration systems. These can be employed, and combined with other stresses, in whatever manner an operator thinks best represents what the product will undergo once it is in the big bad world. Annotation ©2009 Book News, Inc., Portland, OR (booknews.com)
Acknowledgments xv
Foreword xvii
Preface xix
The Importance of High-Reliability Products at Market Introduction---How and Why to Do a HALT
1(36)
Introduction
2(1)
An Overview of HALT
2(5)
Comparisons of Products with and without HALT
7(2)
The HALT Process
9(9)
Cold and Hot Step Stress
13(2)
Rapid Thermal Transitions
15(1)
Vibration Step Stress
15(1)
Combined Stresses in HALT
16(1)
Other HALT Stresses and Special Situations
17(1)
Verification HALT
18(1)
A Perspective on Implementing Corrective Action as a Result of HALT
19(6)
A Proposal for Managing HALT Limits and Issues
19(1)
Using the Process
20(3)
Vibration
23(1)
Comments Regarding the Various Vibration Tables
24(1)
Conclusion
25(1)
HALT Summarized
25(3)
Illustrating the Value of HALT
28(2)
Some Thoughts Regarding Ruggedizing a Product Prior to HALT
30(2)
The Recording of Failures and Corrective Action
32(1)
Troubleshooting Products under Stress Conditions
33(2)
Conclusion
35(2)
Highly Accelerated Stress Screen---HASS
37(24)
Introduction
37(1)
The ABCs of Building Robust Products
38(1)
Production Product Stress Screen HASS
38(1)
Why Does HASS Work?
39(2)
Vibration
41(1)
Rate of Change of Temperature
42(1)
Acceleration Factor for Thermal Cycling
42(1)
Which Stress Levels Are Appropriate?
43(2)
Precipitation and Detection Screens
45(3)
Precipitation Screens
45(1)
Detection Screens
46(2)
A Comment on HASS Profiles or Screens
48(1)
Proof of Screen
48(6)
Fixture Characterization
49(2)
The HASS Profile
51(1)
Defect Detection
51(1)
Life Determination in Proof of Screen
52(2)
Screen Tuning
54(2)
Cables for HASS
56(1)
HASS Summarized
57(1)
Some HASS Successes
58(1)
A Word of Caution
59(1)
Conclusion
60(1)
Beyond the Paradigm of Environmental Stress Screening---Using HASA
61(14)
Introduction
61(1)
Background
62(2)
Statistical Process Overview
64(2)
Statistics---The System
66(3)
Scenario 1
68(1)
Scenario 2
68(1)
A Control Chart for the HASA Process
69(1)
The Monitoring System Issues
70(1)
Problems Uncovered through HASA
71(3)
An Observation on Using Equation 3.1
74(1)
Conclusion
74(1)
Refinements on Highly Accelerated Stress Audit (HASA)
75(18)
Introduction
75(1)
Background and Assumptions
76(1)
Application of the Statistics
77(4)
A Graphical Tool for Detecting Defect Level Changes
81(3)
Conclusion
84(1)
Introduction to an Improved HASA Process
85(1)
HASA Process Flow
85(1)
Typical Lot Acceptance Sampling Plan
86(1)
HASA Acceptance Sampling Plan
87(6)
The Equipment Required to Perform Efficient Accelerated Reliability Testing
93(22)
Overview
93(1)
System Block Diagram
93(2)
Temperature
95(1)
Turbulence
95(1)
Heating
96(1)
Cooling
96(1)
A Comparison of LN2 Systems and Compressor Systems for HALT and HASS
96(3)
Vibration
99(2)
Control Systems
101(1)
The Chamber
101(2)
Product Accessibility
102(1)
Ducting Air
102(1)
Work-Area Audible Noise Level
102(1)
Serviceability
102(1)
Service
103(1)
Maximum System Capabilities
103(1)
Post-Sales Support
103(1)
Auxiliary Equipment, Operator Safety, and ESD
103(1)
Failure Analysis Lab
104(9)
Why Develop an In-House Failure Analysis Capability?
105(2)
Initial Analysis
107(1)
Metallographic Sample Preparation
108(3)
Advanced Techniques
111(1)
Failure Analysis Conclusion
112(1)
Conclusion
113(2)
How to Sell New Concepts to Management
115(14)
Introduction
115(1)
Overview
116(1)
The Situation Today
116(2)
The Proposed Program
118(2)
Addressing Potential Management Concerns
120(3)
The Savings
123(3)
Conclusion
126(3)
Some Commonly Asked Questions and Observations
129(18)
How Would Someone Compare ESS and HASS?
129(1)
What Is HALT in a Few Words?
130(1)
How Would One Compare Product Qualification Methods and HALT?
131(1)
Is HALT for Quality Improvement or Is It Intended to Replace RGT and MTBF Tests?
132(1)
Is There Any Merit to Subjecting a Product to Stresses Far Beyond Its Design Specifications?
132(1)
What Are Product Specific and Generic Stresses?
133(1)
If HALT and HASS Are So Great, Why Isn't Everyone Using HALT and HASS?
134(1)
Is One HALT Enough?
135(1)
At What Product Level Should HALT Be Performed?
135(1)
Who Should Be Involved with the Accelerated Reliability Program?
136(1)
Physically, Where Should HALT Be Performed?
137(1)
How Many Units Are Required, and What Can Be Done With Them Once We're Finished with HALT?
138(1)
Why a Cultural Change May Be Required in Order to Perform a Successful HALT
138(1)
Can a Conventional Chamber and Vibration Table Be Used to Perform a HALT?
139(2)
Are All Six Degrees of Freedom Shakers the Same?
141(1)
Are There Any Known Problems in Applying Product Temperature Ramp Rates of ≥60°C per Minute?
142(1)
Are There Any Advantages to Performing Sequential Rather Than Combined Stress Regimens?
142(1)
Do HALT and HASS Just Uncover Electronic Defects?
142(1)
Can HASS Eliminate My Production Steady State, Elevated Temperature Burn-in?
143(1)
At What Levels of Temperature and Vibration Can I Consider the Product Robust?
143(1)
How Can You Justify Doing HALT on Products with a Very Short Field Life?
144(1)
What Are the Yearly Maintenance Costs for the HALT Chambers?
144(1)
Can the Results of HALT Be Used to Accurately Estimate Field Life?
145(2)
Appendix A The Derivation of Equation 3.1 147(2)
Glossary 149(8)
References 157(4)
Trademarks and Service Marks 161(2)
About the Author 163(2)
Index 165