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E-raamat: Industrial Chemical Process Design, 2nd Edition

3.38/5 (14 hinnangut Goodreads-ist)

Douglas Erwin

Formaat: 432 pages
Ilmumisaeg: 26-Nov-2013
Kirjastus: McGraw-Hill Professional
Keel: eng
ISBN-13: 9780071819794

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Industrial chemistry

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Formaat: 432 pages
Ilmumisaeg: 26-Nov-2013
Kirjastus: McGraw-Hill Professional
Keel: eng
ISBN-13: 9780071819794

Teised raamatud teemal:

Industrial chemistry

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Process engineer Erwin describes practical process engineering and shows new engineers how to apply what they learned in school to the real world. He covers the database; fractionation and applications of the database; fractionation tray design and rating; oil and gas production surface facility design and rating; shell/tube, plate/frame, and air finfan heat exchangers; fluid flow piping design and rating; the nitrogen oxide air pollution problem and solution; liquid-liquid extraction; and determining the cost of process equipment. Annotation ©2014 Book News, Inc., Portland, OR (booknews.com)

THE MOST COMPLETE AND CURRENT PROBLEM-SOLVING TOOLKIT FOR CHEMICAL ENGINEERS AND PROCESS DESIGNERS

Fully updated for the latest advances in the field, Industrial Chemical Process Design, Second Editionprovides a step-by-step methodology and 25 downloadable, customizable, needs-specific software applicationsthat offer quick, accurate solutions to complex process design problems. These applications uniquely fill the gaps left by large, very expensive commercial process simulation software packages used to select, size, and design industrial chemical process equipment. Written by an expert industry consultant, this revised edition contains new information on:

Sustainable energy sources
The Fischer Tropsch gas-to-liquids process
Ethanol fractionation
Mitigation solutions for atmospheric pollutants, including nitrogen oxides (NOx)
And more

Featuring more than 200 illustrations, this practical, comprehensive resource presents complex operations and formulas in an easy-to-understand way and demonstrates how to incorporate helpful software tools into your daily practice.

Coverage includes:

Fractionation tray design and rating * Oil/gas production surface facility design and rating * Shell/tube, air finfan, and plate-frame exchangers * Fluid flow piping design and rating * Liquid-liquid extraction * Process equipment cost determination

Acknowledgments

xiii

Introduction: The Quest

1 The Database

(38)

Nomenclature

(1)

Achieving the Quest

(6)

Database of Energy Sources

(1)

Database Biomass (Greenhouse Gases-Petroleum) Energy Conversion

(2)

Solar Greenhouse Energy

(1)

The Real Answer to Our Greenhouse Energy Needs

(1)

Fischer-Tropsch Gas-to-Liquids Process

(1)

The Sasol FT Slurry Phase Process

(1)

The Quest

(1)

Viscosity

(4)

Liquid Viscosity

(2)

Gas Viscosity

(2)

Density

(6)

Liquid Density

(6)

Critical Temperature, Tc

(2)

Critical Pressure, Pc

(1)

Molecular Weight

(1)

Boiling Point

(10)

Crude Oil Characterization-Brief Description of ASTM4

(5)

ASTM4 Pc Method

(1)

Acentric Factor

(1)

ASTM4 Acent Method

(1)

Enthalpy

(5)

Mixture Enthalpy Interpolation

(1)

References

(3)

2 Fractionation and Applications of the Database

(28)

Nomenclature

(2)

Equations of State

(1)

PPK Accuracy and Limitations

(1)

The PPK Equation of State

(1)

Bubble Point

(6)

Flash Calculations

(2)

Fractionation: A Shortcut Method

(10)

Proposed Software Method

(10)

Overview of Example Problem and Validating

(1)

Tray-to-Tray Rigorous Program Validation Check

(2)

Input Specifications

(1)

Second-Run Input Specifications

(1)

Ethanol Fractionation Still Shortcut Model

(1)

Ethanol-Water UniSim Program Simulator Run

(2)

Hdist Overview

(1)

References

(2)

3 Fractionation Tray Design and Rating

(42)

Nomenclature

(2)

A Special Note

(1)

Tray Hydraulics

(9)

Conventional Tray Design

(2)

Tray Deck Nonconventional Active Area Design

(1)

Key Data

(1)

Tray Design Data

(14)

General Tray Design Methodology for All Tray Types

(2)

System Factor

(1)

Tray Spacing

(2)

Sloped Downcomers

(1)

Calculating the Active Area

(2)

Downcomer Flood Percent Calculation

(1)

The Importance of Percent Flood Loadings

(1)

Tray Active Area Calculation

(1)

Tray VLOAD Factor

(1)

Nonconventional Tray Active Area Design

(1)

Tray Efficiency Data

(2)

Erwin Two-Film Method

(4)

Valve-Type Tray Design and Rating

(3)

Valve Tray Capacity Factor

(1)

Tray Active Area Flood Calculation

(1)

Valve Tray Pressure Drop Calculation

(1)

Bubble Cap Tray Design and Rating

(4)

Bubble Cap Tray Flood Calculation

(3)

Bubble Cap Pressure Drop Calculation

(1)

Sieve Tray Design and Rating

(5)

Sieve Tray Flood

(3)

Sieve Tray Pressure Drop

102

(2)

Tower Random Packing

104

(4)

Packing Flood

106

(1)

Packing Low-Load Channeling

106

(1)

HETP Packing Depth Efficiency

107

(1)

Packing Liquid Distribution Trays and Limiting Packing Height

108

(1)

References

108

(1)

4 Oil and Gas Production Surface Facility Design and Rating

109

(38)

Nomenclature

109

(1)

A Special Note to the Wise

110

(1)

Crude Oil Production Surface Processes

111

(1)

First Stabilizer Stage

112

(1)

Crude Dehydration

113

(5)

Electrostatic Dehydration

114

(2)

Free Water

116

(1)

Soluble Water

117

(1)

Salt Removal

117

(1)

Three-Phase Horizontal Separator

118

(8)

Vessize Program

118

(4)

Gas Phase in Horizontal Separator

122

(1)

Oil Phase in Horizontal Separator

123

(3)

Three-Phase Vertical Separator

126

(1)

Equations

126

(1)

Vertical Separators

127

(5)

Particle Size

127

(5)

Vertical Storage and Treatment Tanks

132

(7)

Degasser Vessel

137

(1)

Water Knockout Tank

138

(1)

Dehydration Tank

138

(1)

Methodology for Horizontal Separator Sizing and Rating Calculations

139

(2)

Gas Phase

139

(1)

Liquid Phase-Separating Water from Oil

140

(1)

Production Desalters

141

(2)

Equipment Design Basis

141

(1)

Methodology

141

(2)

The Windows 7 Excel Spreadsheet Software

143

(2)

The Greenhouse Applications

144

(1)

Overview

145

(1)

References

146

(1)

5 Shell/Tube, Plate/Frame, and Air Finfan Heat Exchangers

147

(50)

Nomenclature

147

(3)

Shell/Tube Exchangers

147

(1)

Air Finfan Exchangers

148

(2)

Shell/Tube Exchanger Practical Design/Rating Equations

150

(11)

Tube Side

150

(2)

Shell Side

152

(2)

Overall Heat Transfer Coefficient

154

(1)

Exchanger Fouling Factor Rd

154

(1)

Log Mean Temperature Difference

155

(1)

Exchanger Rating

155

(6)

A General Excel Shell/Tube Heat Exchanger Program Spreadsheet

161

(7)

Plate-and-Frame Heat Exchangers

162

(1)

Consider the Following Example

163

(4)

Using the Charts

167

(1)

The Plate-and-Frame Heat Exchanger-An Overview

168

(1)

Air Finfan Heat Exchangers

168

(20)

Air Finfan Cooler Configurations

169

(2)

Air Cooler Sizes

171

(2)

Air Finfan Cooler Practical Design

173

(2)

Design Methodology

175

(13)

Air Finfan Exchanger Computer Programs

188

(8)

AirClr8 Applications

188

(2)

AirClr9 Applications

190

(2)

AirClr8 Program Code Listing

192

(1)

Program Summaries

192

(4)

Conclusion

196

(1)

References

196

(1)

6 Fluid Flow Piping Design and Rating

197

(42)

Nomenclature

197

(1)

Single-Phase Flow

197

(1)

Two-Phase Flow

198

(1)

Fluid Flow Basics

198

(4)

Hydraulic Grade Line

200

(1)

Energy Grade Line

200

(1)

Bernoulli Equation Terms

200

(2)

Single-Phase Flow Equations

202

(13)

Friction Factor f

202

(2)

Fluid Flow General Equation

204

(3)

Valve and Fitting Pressure Losses

207

(3)

Conclusions on Single-Phase Flow Equations

210

(5)

Two-Phase Flow

215

(1)

Introduction

215

(1)

The Myth

215

(1)

A Solution for All Two-Phase Flow Problems

216

(1)

Two-Phase Flow Equations

216

(18)

Two-Phase Flow Program TPF

220

(1)

Calculation Examples

220

(3)

Computer Program Examples

223

(11)

Excel Spreadsheet Software

234

(4)

Overview

238

(1)

References

238

(1)

7 The Nitrogen Oxide Air Pollution Problem and Solution

239

(14)

Nomenclature

239

(1)

The Problem

239

(1)

The Solution

240

(1)

The SCR Process

241

(11)

Calculating Duct Sizing

245

(5)

Equations of Figure 7.2

250

(2)

An Overview

252

(1)

Reference

252

(1)

8 Liquid-Liquid Extraction

253

(36)

Nomenclature

253

(2)

General Definitions

255

(1)

Liquid Extraction Equilibria

256

(2)

The Rectangular X-Y Equilibrium Diagram

258

(12)

Extractor Operation

270

(2)

Dispersed Phase

271

(1)

General Extraction Operation

272

(1)

Equilibrium Stages Overview

273

(1)

Choosing the Contactor

273

(1)

Stage Efficiency

274

(2)

Column Capacity

276

(8)

Running the LiqX Program

284

(2)

The Greenhouse Applications

286

(1)

References

286

(3)

9 Process Equipment Cost Determination

289

(54)

Nomenclature

289

(4)

Installation Cost for Individual Process Items

293

(1)

Major Plant Costs

293

(39)

Cost Estimation

293

(2)

The Fischer-Tropsch Process

295

(2)

Summary Form for Cost Estimates

297

(35)

Economic Evaluation

332

(10)

Definitions

332

(10)

References

342

(1)

A LMTD Correction Factors

343

(20)

B Software Program Exhibits

363

(16)

C Raoult's Law

379

(18)

Application to Liquid-Liquid Extraction

379

(1)

References

380

(13)

References of Liquid-Liquid Equilibrium

393

(4)

Index

397

McGraw-Hill authors represent the leading experts in their fields and are dedicated to improving the lives, careers, and interests of readers worldwide

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E-raamat: Industrial Chemical Process Design, 2nd Edition

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THE MOST COMPLETE AND CURRENT PROBLEM-SOLVING TOOLKIT FOR CHEMICAL ENGINEERS AND PROCESS DESIGNERS

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