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E-raamat: Manufacturing Performance Management using SAP OEE: Implementing and Configuring Overall Equipment Effectiveness

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  • Formaat: PDF+DRM
  • Ilmumisaeg: 07-Jun-2016
  • Kirjastus: APress
  • Keel: eng
  • ISBN-13: 9781484211502
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Manufacturing Performance Management using SAP OEE: Implementing and Configuring Overall Equipment EffectivenessSuurem pilt
  • Formaat: PDF+DRM
  • Ilmumisaeg: 07-Jun-2016
  • Kirjastus: APress
  • Keel: eng
  • ISBN-13: 9781484211502
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Learn how to configure, implement, enhance, and customize SAP OEE to address manufacturing performance management. Manufacturing Performance Management using SAP OEE will show you how to connect your business processes with your plant systems and how to integrate SAP OEE with ERP through standard workflows and shop floor systems for automated data collection.

Manufacturing Performance Management using SAP OEE is a must-have comprehensive guide to implementing SAP OEE. It will ensure that SAP consultants and users understand how SAP OEE can offer solutions for manufacturing performance management in process industries. With this book in hand, managing shop floor execution effectively will become easier than ever.



Authors Dipankar Saha and Mahalakshmi Symsunder, both SAP manufacturing solution experts, and Sumanta Chakraborty, product owner of SAP OEE, will explain execution and processing related concepts, manual and automatic data collection through the OEE Worker UI, and how to enhance and customize interfaces and dashboards for your specific purposes. Youll learn how to capture and categorize production and loss data and use it effectively for root-cause analysis. In addition, this book will show you:





Various down-time handling scenarios. How to monitor, calculate, and define standard as well as industry-specific KPIs. How to carry out standard operational analytics for continuous improvement on the shop floor, at local plant level using MII and SAP Lumira, and also global consolidated analytics at corporation level using SAP HANA. Steps to benchmark manufacturing performance to compare similar manufacturing plants performance, leading to a more efficient and effective shop floor.

Manufacturing Performance Management using SAP OEE will provide you with in-depth coverage of SAP OEE and how to effectively leverage its features. This will allow you to efficiently manage the manufacturing process and to enhance the shop floors overall performance, making you the sought-after SAP OEE expert in the organization.

What You Will Learn





Configure your ERP OEE add-on to build your plant and global hierarchy and relevant master data and KPIs Use the SAP OEE standard integration (SAP OEEINT) to integrate your ECC and OEE system to establish bi-directional integration between the enterprise and the shop floor Enable your shop floor operator on the OEE Worker UI to handle shop floor production execution Use SAP OEE as a tool for measuring manufacturing performance Enhance and customize SAP OEE to suit your specific requirements

Create local plant-based reporting using SAP Lumira and MII Use standard SAP OEE HANA analytics

Who This Book Is For SAP MII, ME, and OEE consultants and users who will implement and use the solution.
Foreword xi
About the Authors xiii
Acknowledgments xv
Introduction xvii
Chapter 1 Manufacturing Performance Management: An Overview 1(10)
Need for KPIs to Optimize Manufacturing Performance
1(2)
Benchmarking and Target Setting
3(1)
OEE Standard and Its Calculations
4(3)
The Need for an Effective Operator Interface for Data Collection
7(1)
Shop-Floor to Top-Floor Integration
8(2)
Summary
10(1)
Chapter 2 SAP OEE: A New Product for Manufacturing Performance Management 11(12)
SAP OEE on MII platform
11(1)
Solution Architecture of SAP OEE
12(3)
SAP OEE: Product Overview
15(7)
SAP OEE Functional Model
15(2)
SAP OEE Add-on Component in ECC
17(2)
SAP OEEINT for Integration of ECC and OEE
19(1)
SAP OEE Operator Dashboard (Worker UI)
19(2)
SAP OEE Reporting and Anal tics
21(1)
SAP OEE: Benefits
22(1)
Summary
22(1)
Chapter 3 The SAP OEE Add-on Component of ERP 23(68)
OEE Master Data in ERP
23(6)
Shift Configurations
24(5)
OEE Configuration Data in ERP
29(48)
Data Collection Category
30(1)
Data Element Type
31(3)
Data Element
34(1)
Data Collection Contexts
35(1)
Data Collection Element
36(3)
Hierarchy Node Classification
39(1)
Machine Groups
39(1)
Production Modes
40(1)
Production Activities
41(1)
KPI Configuration
42(2)
Hierarchy Model in OEE
44(1)
Global Hierarchy
45(8)
Plant Hierarchy
53(24)
ALE Customizing Settings in ERP for Integration with OEE
77(13)
ALE Customizing Settings in ERP for Communication with MII
78(12)
Summary
90(1)
Chapter 4 SAP OEEINT for Integration of ECC and OEE 91(26)
Configuration Templates for OEEINT
93(8)
SAP OEE NetWeaver Configuration CTC
94(2)
SAP OEE Integration Configuration CTC
96(5)
OEE Integration Configurations
101(15)
Global Configurations
101(1)
Supported Plants Configurations
102(1)
IDoc Message Listener Configurations
103(1)
Processing Rule Configurations
104(1)
Scheduler Configurations
104(2)
Workflow Configurations
106(3)
Transfer of Data from ERP to OEE
109(7)
Summary
116(1)
Chapter 5 OEE Configurations in SAP Mil 117(28)
User Roles and Authorizations
117(2)
User Roles for SAP ERP
117(1)
User Roles for OEE Integration Services in SAP MII
118(1)
SAP OEE CTC Wizards
119(6)
SAP OEE Configuration CTC
120(2)
SAP OEE Migration CTC
122(3)
SAP MII Configurations for SAP OEE
125(18)
Display ERP System Data
127(2)
General Configuration
129(8)
Activity Configuration
137(4)
Order Status Description Configuration
141(1)
Order Dispatch
141(1)
Scheduled Downtime Maintenance
142(1)
OEE Configurations Transport
143(1)
Summary
144(1)
Chapter 6 SAP OEE Dashboard 145(40)
Dashboard Configuration
145(2)
Dashboard Configuration Elements
145(1)
OEE Dashboard Description Tab
146(1)
Dashboard Section Content
146(1)
Dashboard Buttons
146(1)
Dashboard Button Options
147(1)
Types of OEE Dashboard
147(23)
Plant Monitor Dashboard
147(1)
Line Monitor Dashboard
148(1)
Operator Dashboard
149(21)
Standard Functionalities of SAP OEE
170(13)
Download and Release of Order-Operation
171(1)
Execution of Order-Operation, Which Includes Start, Hold, and Complete an Order
171(2)
Order Downtime Tagging
173(1)
Four KPI Calculations in Real-time
173(1)
OEE KPI Calculation
174(2)
Goods Movement in OEE
176(3)
Update Order Confirmation and Goods Movement to SAP ERP
179(1)
Real-time Monitoring of Shop Floor through OEE Dashboard
180(1)
Near Real-time Replication of OEE Transaction Data to HANA
181(2)
Summary
183(2)
Chapter 7 SAP OEE Customizations 185(42)
OEE Custom Actions
185(4)
Custom Actions for OEE Shop-Floor Data Collection
186(3)
OEE Data Model
189(3)
Data Model Flow for Events
190(1)
Data Flow for Order Run
191(1)
Customizing OEE Configuration Data
192(8)
Customizing Production Activity
192(5)
Customization of OEEINT Workflow Configurations
197(1)
Customization Scenarios of OEE Extensions
198(1)
Access Global Context from Standard SAP OEE Dashboard
199(1)
SAP MII—Based OEE Analytics
200(1)
Customization Scenarios in SAP OEE
200(18)
Scenario 1: Manufacturing Automation Systems' Integration with SAP PCo and SAP MII
200(4)
Scenario 2: Shop-Floor Data Buffering in SAP MII
204(2)
Scenario 3: Custom Extensions in SAP OEE Dashboard
206(2)
Scenario 4: Custom SAP OEE Dashboard
208(3)
Scenario 5: Calculate and Monitor Custom KPI
211(4)
Scenario 6: QM Notification Handling
215(3)
Industry Use Cases for SAP OEE
218(7)
Summary
225(2)
Chapter 8 Additional features of SAP OEE Management 227(28)
Creating PM Notification from Worker UI
227(5)
Prerequisites
228(1)
Report Notification in Manage Downtime
229(1)
Create PM Notification
230(2)
Line-Specific Alerts
232(1)
Data Collection at Machine Level
233(1)
Manual Correction of Order Execution Data
234(3)
Data Maintenance through CSV/XML Upload
237(3)
Data Maintenance of Reason Codes through CSV Upload
237(1)
Data Maintenance of Downtimes through CSV Upload
238(2)
Quick Setup of a Demo SAP OEE Plant without Having an ERP Connection
240(2)
SAP OEE Demo Plant Master Data Setup CTC
240(2)
SAP OEE Demo Plant Order Data Setup CTC
242(1)
Download and Reuse the Standard UI Code for Customization
242(1)
Application Launch Pad for Goods Movement
243(10)
Configurations Required to Use the Goods Movement App Customization Configuration
244(1)
Activity Configuration
244(1)
Activity Options to Configure the Goods Issue App
245(1)
Activity Options to Configure the Goods Receipt App
246(7)
Use Case for Goods Movement
253(1)
Summary
253(2)
Chapter 9 SAP OEE: Reporting and Analytics 255(20)
Real-Time Dashboards: Worker UI (Dashboard) and Plant Monitor
256(2)
Local Plant-Level Reporting
258(5)
Global Consolidated Reporting at the Corporate Level with SAP HANA
263(11)
Summary
274(1)
Appendix 275(56)
Section 1: Automated Data Collection
275(9)
SAP OEE Service Interface: SAP OEE Integration
276(8)
Section 2: OEE Standard Database Tables
284(16)
Section 3: Customization Configuration In General Configurations
300(5)
Section 4: Standard Activity Configuration
305(7)
Section 5: Extension Configuration
312(14)
Section 6: Global Context
326(5)
Sample XML View Code
329(2)
Glossary 331(4)
Index 335
Dipankar Saha works for IBM India as IT Architect & Service Delivery Lead for SAP Manufacturing. He has co-authored several books on SAP MII & ME and regularly participates in different public forums/events/seminars presenting papers on topics related to SAP Manufacturing. He has worked on several SAP MII, OEE & ME implementation projects globally defining solution architecture and managing solution deliveries. Previously he worked for SAP Labs India and was involved in the design and development of SAP MII. Dipankar is a SAP Certified Associate Enterprise Architect. He has around 14 years of experience in the IT industry and has a Bachelor's of Technology degree in chemical engineering.

Mahalakshmi Syamsunder is a manufacturing solution consultant currently working for IBM India. She has contributed to solution consulting for various manufacturing and utility clients. She also carries a deep expertise in shop floor automation and was involved in design, development, training and implementation of projects on SAP MII, ME, OEE and plant automation. Mahalakshmi has a Bachelor's degree in electronics and communication engineering, and a Master's in technology management. She has 5 years of experience in automation and over 7 years of experience in SAP Manufacturing.



Sumanta Chakraborty is an experienced professional with 18+ years of cross-industry experience in various roles. A mechanical engineering graduate from NIT - Durgapur, India, he started his career in automobile manufacturing and gradually moved into the development of enterprise software products around manufacturing, ERP and supply chain management. For the last 12+ years Sumanta has been with SAP Labs India Bangalore, and is currently in the role of SAP OEE Product Owner having end-to-end product management responsibility at the global level. He works with SAP customers and partners across the globe with a team spreading across continents. Sumanta is very well known in the SAP Manufacturing ecosystem.
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