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E-raamat: Materials for Additive Manufacturing

(Professor, School of Materials Science and Engineering, Huazhong University of Science and Technology, China), , , , , (Associate ), (Professor, School of Materials Science and Engineering, Huazhong University of Science and Technology, China)
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Materials for Additive Manufacturing covers the materials utilized in the additive manufacturing field, including polymers, metals, alloys and ceramic materials. A conceptual overview of the preparation and characterization of the materials and their processing is given, beginning with theoretical aspects that help readers better understand fundamental concepts. Emerging applications in medicine, aerospace, automotive, artwork and rapid manufacturing are also discussed. This book provides a comprehensive overview of materials, along with rapid prototyping technologies.
  • Discusses the preparation and characterization of materials used for additive manufacturing
  • Provides descriptions of microstructures and properties of the parts produced by additive manufacturing
  • Includes recent industrial applications of materials processed in additive manufacturing
Foreword xi
1 Overview of additive manufacturing technology and materials
1(8)
1.1 Research and development status of additive manufacturing technology
1(2)
1.2 Research and development status of additive manufacturing materials
3(4)
1.2.1 Polymer materials
3(2)
1.2.2 Metal materials
5(2)
1.2.3 Ceramic materials
7(1)
References
7(2)
2 Polymer materials for additive manufacturing---powder materials
9(182)
2.1 Selective laser sintering processing mechanism of polymer and its composite powder materials
9(40)
2.1.1 Heating process of polymer powder materials by laser
11(8)
2.1.2 Mechanism of selective laser sintering of polymer powder materials
19(5)
2.1.3 Influence of properties of polymer and its composite powder materials on selective laser sintering processing
24(25)
2.2 Preparation, composition, and characterization of polymers and their composite powder materials
49(12)
2.2.1 Preparation of polymer powder materials
49(4)
2.2.2 Composition of selective laser sintering polymer materials
53(6)
2.2.3 Characterization of selective laser sintering polymer materials
59(2)
2.3 Nylon 12 powder materials
61(30)
2.3.1 Preparation process of nylon 12 powder materials
62(11)
2.3.2 Selective laser sintering process characteristics of the nylon 12 powder
73(16)
2.3.3 Performance of nylon 12 powder selective laser sintering parts
89(2)
2.4 Composite powder material of nylon 12
91(71)
2.4.1 Composite powder material of nylon 12/rectorite
92(6)
2.4.2 Nanosilica/nylon 12 composite powder materials
98(13)
2.4.3 Composite powder material of nylon 12 coated aluminum
111(19)
2.4.4 Nylon 12/copper composite powder material
130(8)
2.4.5 Composite powder material of nylon 12/potassium titanate whisker
138(12)
2.4.6 Carbon fiber/nylon 12 composite powder material
150(12)
2.5 Styrene-based amorphous polymer powder materials
162(14)
2.5.1 Polystyrene powder materials
163(1)
2.5.2 Styrene---acrylonitrile copolymer powder material
163(5)
2.5.3 High impact polystyrene powder material
168(8)
2.6 Polycarbonate powder material
176(8)
2.6.1 Selective laser sintering process and properties of polycarbonate powder material
178(4)
2.6.2 Effects of postprocessing on the properties of polycarbonate sintered parts
182(2)
2.7 Acrylonitrile---butadiene---styrene powder material
184(5)
2.7.1 Basic characteristics of acrylonitrile---butadiene---styrene materials
184(2)
2.7.2 Sintering performance of acrylonitrile---butadiene---styrene powder
186(3)
References
189(2)
3 Polymer materials for additive manufacturing: liquid materials
191(170)
3.1 Overview of stereolithography apparatus formed photopolymer
191(37)
3.1.1 Stereolithography apparatus material
195(8)
3.1.2 Stereolithography apparatus reaction mechanism
203(12)
3.1.3 Characteristic parameters of photopolymer and ultraviolet light source
215(3)
3.1.4 Characteristics of photopolymer materials and their stereolithography apparatus formability
218(10)
3.2 Research on stereolithography apparatus solid materials
228(60)
3.2.1 Study on benzyl alcohol accelerator in cationic stereolithography apparatus system
230(10)
3.2.2 Study on iodonium salt and its photoinitiators
240(20)
3.2.3 Study on stereolithography apparatus kinetics of trimethylene oxide
260(4)
3.2.4 Study on the preparation and properties of solid materials in cationic systems
264(15)
3.2.5 Study on the preparation and properties of hybrid system solid materials
279(5)
3.2.6 Study on preparation and properties of solid materials in free-radical system
284(4)
3.3 Oligomers in stereolithography apparatus solid materials
288(41)
3.3.1 Polypropylene glycol diglycidylether diacrylate
288(5)
3.3.2 Low-viscosity urethane acrylate
293(12)
3.3.3 Oligomer of stereolithography apparatus support material
305(1)
3.3.4 Synthesis and properties of waterborne urethane acrylate
306(14)
3.3.5 Synthesis and properties of polyethylene glycol diacrylate
320(3)
3.3.6 Study on the preparation of support materials by oligomers
323(6)
3.4 Modified stereolithography apparatus forming materials
329(30)
3.4.1 Nano-SiO2 modified stereolithography apparatus forming material
330(10)
3.4.2 Toughened photopolymer material of epoxy acrylate
340(9)
3.4.3 Synthesis and application of a novel alicyclic epoxy acrylate
349(10)
References
359(2)
4 Polymer material for additive manufacturing-filament materials
361(42)
4.1 Fused deposition modeling principle and process of polymer filament materials
361(12)
4.1.1 Fused deposition modeling principle
361(1)
4.1.2 Analysis of material modeling process
361(5)
4.1.3 Thermodynamic transformation of polymer processing
366(5)
4.1.4 Performance requirements for fuse deposition modeling polymer materials
371(2)
4.2 Modeling materials in fuse deposition modeling
373(14)
4.2.1 ABS filament
373(5)
4.2.2 Polylactic acid filament
378(5)
4.2.3 Polycarbonate and its composites filaments
383(3)
4.2.4 Nylon filaments
386(1)
4.3 Support materials in fuse deposition modeling
387(13)
4.3.1 Overview of support materials
387(2)
4.3.2 Break-away support materials
389(6)
4.3.3 Water-soluble support materials
395(5)
References
400(3)
5 Metal materials for additive manufacturing
403(194)
5.1 Additive manufacturing technologies for metal materials and the principles
403(6)
5.1.1 Selective laser melting technology
403(4)
5.1.2 Wire and arc additive manufacture
407(2)
5.2 Forming mechanisms of metal materials
409(30)
5.2.1 Laser energy transfer
409(3)
5.2.2 Absorption of laser energy by metal
412(3)
5.2.3 Absorption of laser by metal powder
415(4)
5.2.4 Temperature, stress and strain fields in selective laser melting forming process
419(17)
5.2.5 Dynamics and stability of melting pool
436(3)
5.3 Metal powder for selective laser melting
439(16)
5.3.1 Effects of powder particle size on formability
439(11)
5.3.2 Effects of powder sphericity on formability
450(2)
5.3.3 Effects of powder oxygen content on formability
452(2)
5.3.4 Common metal and alloy powder materials for additive manufacturing
454(1)
5.4 Properties and microstructure characteristics of metal powder for additive manufacturing
455(120)
5.4.1 Metallurgical characteristics of selective laser melting metal powder
455(52)
5.4.2 Surface roughness and dimensional accuracy of formed parts by the selective laser melting technology
507(38)
5.4.3 Microstructure characteristics and mechanical properties of typical metal materials for additive manufacturing
545(30)
5.5 Metal wire for arc fuse deposition forming
575(4)
5.5.1 Design and preparation technology of wire materials
575(3)
5.5.2 Characterization of metal wire properties
578(1)
5.6 Microstructure and properties of wire and arc additive manufacture
579(15)
5.6.1 Microstructure and properties of multiaxial pipe joint component
579(9)
5.6.2 Microstructure and performance of typical repaired components
588(6)
References
594(3)
6 Ceramic materials for additive manufacturing
597(52)
6.1 Additive manufacturing technology and principle of ceramic materials
597(9)
6.1.1 Stereolithography technology and principles of ceramic slurry
599(1)
6.1.2 Three-dimensional printing technology and principles of ceramic powders
600(1)
6.1.3 Selective laser melting technology and principles of ceramic powders
601(1)
6.1.4 Laminated objected manufacturing technology and principles of ceramic sheets
602(2)
6.1.5 Fused deposition modeling technology and principles of ceramic filaments
604(1)
6.1.6 Selective laser sintering technology and principles of ceramic powders
605(1)
6.2 Forming mechanism of the ceramics prepared by selective laser sintering
606(3)
6.3 Preparation of ceramic materials for selective laser sintering
609(36)
6.3.1 Ceramic powders and binders for selective laser sintering
609(3)
6.3.2 Preparation of composite ceramic powders for selective laser sintering
612(5)
6.3.3 Properties of ceramic composite powders and ceramics prepared by selective laser sintering
617(28)
References
645(4)
7 Application cases of additive manufacturing materials
649(30)
7.1 Application case 1 of additive manufacturing polymer powder material
649(1)
7.2 Application case 2 of additive manufacturing polymer powder material
650(3)
7.3 Application case 3 of additive manufacturing polymer powder material
653(1)
7.4 Application case 1 of additive manufacturing polymer wire material
654(2)
7.5 Application case 1 of polymer liquid materials for additive manufacturing
656(1)
7.6 Application case 1 of metal powder materials for additive manufacturing
657(5)
7.6.1 Drum lid
657(3)
7.6.2 Lid and box
660(2)
7.7 Application case 2 of metal powder materials for additive manufacturing
662(3)
7.8 Application case 1 of metal wire materials for additive manufacturing
665(5)
7.8.1 Printing of ultralarge (thin wall) parts
666(1)
7.8.2 Multimaterial forging die forming
667(1)
7.8.3 Hot forging die remanufacturing
668(1)
7.8.4 Part remanufacturing
669(1)
7.9 Application case 2 of metal wire materials for additive manufacturing
670(2)
7.10 Application case 3 of metal wire materials for additive manufacturing
672(1)
7.11 Application case 1 of ceramic powder materials for additive manufacturing
673(1)
7.12 Application case 2 of ceramic powder materials for additive manufacturing
674(1)
7.13 Application case 3 of ceramic powder materials for additive materials
675(4)
7.13.1 Manufacturing of cordierite ceramic parts
675(1)
7.13.2 Manufacturing of Al2O3 ceramic parts
676(1)
7.13.3 Manufacturing of SiC ceramic parts
677(2)
8 Materials for four-dimensional printing
679(62)
8.1 Definition of four-dimensional printing
679(1)
8.2 Research and development status of four-dimensional printing materials at home and abroad
680(6)
8.2.1 Polymers and their composite materials
680(3)
8.2.2 Metals and their composite materials
683(2)
8.2.3 Ceramics and their composite materials
685(1)
8.3 Research progress of our team on four-dimensional printing materials
686(49)
8.3.1 Cu-Al-Ni-based shape memory alloys
686(16)
8.3.2 Cu-Zn-Al-based shape memory alloys
702(8)
8.3.3 Double network hydrogel reinforced by carbon nanotubes
710(11)
8.3.4 Aery late-based shape memory polymer
721(14)
References
735(6)
Index 741
School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, Hubei, China. Specialties and research interests: Additive manufacturing, Near-net forming manufacturing, Water-saving product development, Optical, mechanical and electronic integration Yan Chunze is a Professor at the School of Materials Science and Engineering, Huazhong University of Science and Technology, China. His research interests include additive manufacturing, selective laser sintering/melting, periodic cellular lattice structures, high performance polymers and composites. Dr Yan Zhou is an Associate professor in Faculty of Engineering, China University of Geosciences (Wuhan), member of Additive Manufacturing Branch of China Mechanical Engineering Society. She mainly focusses on metal materials for additive manufacturing and presided over more than 10 national or provincial research projects. She has published over 40 papers and held 20 invention patents. Dr. Jiamin Wu is an Associate professor in School of Materials Science and Engineering, Huazhong University of Science and Technology. His research interests focus on additive manufacturing of ceramics and related applications. He has presided over more than 20 national or provincial research projects. In addition, he has published more than 70 papers and held more than 40 invention patents. Dr. Yan Wang is a Professor in School of Materials Science and Engineering, Wuhan Institute of Technology. Her research has focused on developing polymer materials for additive manufacturing. She has published over 60 papers and held 12 invention patents. She has own the provincial and ministerial science and technology award two times Dr. Shengfu Yu is a Professor in School of Materials Science and Engineering, Huazhong University of Science & Technology. He is mainly engaged in metal material welding metallurgy process, arc fuse 3D printing wire preparation, etc. He has presided more than 10 projects, published over 100 papers, obtained over 10 national invention patents, and won 3 provincial and ministerial awards. Chen Ying, lecturer of Huazhong University of science and technology, master's supervisor. The research "additive manufacturing technology of multiple materials arc fuse and its application in hot forging die manufacturing/remanufacturing" won the second prize of China machinery industry science and technology award 2019 (rank 6). And she was selected into Wuhan Youth Science and Technology Sunrise Plan in 2019. She mainly engaged in the arc fuse additive manufacturing and its application, and surface modification research work. Presided over a number of scientific research projects, including the national natural science foundation of China, the sub-project of national key research and development plan, and the general project of Hubei province, published 19 academic papers, and granted 3 invention patents.