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E-raamat: Multimaterial 3D Printing Technology

(Nanjing Normal University of China), (Professor, Nanjing Normal University of China), (Nanjing Normal University of China), (Nanjing Normal University of China), (Nanjing Normal University of Chi), (Nanjing Normal University of China)
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  • Sari: 3D Printing Technology Series
  • Ilmumisaeg: 21-Jan-2021
  • Kirjastus: Academic Press Inc.(London) Ltd
  • Keel: eng
  • ISBN-13: 9780081029923
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  • Formaat: EPUB+DRM
  • Sari: 3D Printing Technology Series
  • Ilmumisaeg: 21-Jan-2021
  • Kirjastus: Academic Press Inc.(London) Ltd
  • Keel: eng
  • ISBN-13: 9780081029923
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Multi-material 3D Printing Technology introduces the first models for complex construction and manufacturing using a multi-material 3D printer. The book also explains the advantages that these innovative models provide at various points of the manufacturing supply chain. Innovations in fields such as medicine and aerospace are seeing 3D printing applied to problems that require the technology to develop beyond its traditional definitions. This groundbreaking book provides broad coverage of the theory behind this emerging technology, and the technical details required for readers to investigate these methods for themselves.

In addition to describing new models for application of this technology, this book also systematically summarizes the historical models, materials and relevant technologies that are important in multi-material 3D printing.

  • Introduces the heterogeneous object model for 3D printing
  • Provides case studies of the use of hybrid 3D Printing to create gears and human bone
  • Presents techniques which are easy to realize using commercial 3D printers
Preface xi
Introduction xiii
1 Introduction
1(16)
1.1 Heterogeneous object classification
1(3)
1.1.1 Natural heterogeneous object
1(1)
1.1.2 Artificial heterogeneous object
2(1)
1.1.3 Mutated heterogeneous object
3(1)
1.2 Characteristics and application of heterogeneous parts
4(2)
1.2.1 Molecular heterogeneous parts
5(1)
1.2.2 Functionally graded ceramics low-melting-point alloy materials
6(1)
1.2.3 Parts with different porosity distribution
6(1)
1.2.4 Functionally graded parts
6(1)
1.3 Manufacturing technologies and equipment for heterogeneous material parts
6(7)
1.3.1 Model design CAD for heterogeneous parts
7(1)
1.3.2 Manufacturing process of heterogeneous parts
7(2)
1.3.3 Prototyping technology of heterogeneous parts and prototyping equipment
9(4)
1.4 The structure of this book
13(1)
References
14(1)
Further reading
14(3)
2 Foundation of 3D printing and CAD file formats used in the industry
17(26)
2.1 Multimaterial 3D printing: how does it work?
17(2)
2.2 Models and data formats for manufacturing heterogeneous objects
19(21)
2.2.1 Data exchange standard of 3D geometric model files
19(2)
2.2.2 Data storage format for 3D printing
21(7)
2.2.3 Stereolithography format and its refinement
28(8)
2.2.4 Microtetrahedral model
36(4)
2.3 Summary
40(1)
Further reading
41(2)
3 Static modeling of heterogeneous objects
43(26)
3.1 Static model
43(2)
3.1.1 Voxel-based heterogeneous object modeling method
43(1)
3.1.2 Heterogeneous object modeling method-based B-Rep
44(1)
3.2 Acquisition of network nodes
45(3)
3.2.1 Geometric contour representation and STL model refinement
46(1)
3.2.2 Contour node acquisition
46(1)
3.2.3 Network node acquisition based on microtetrahedron
47(1)
3.3 Voxel-based modeling method
48(14)
3.3.1 Acquisition of feature nodes
49(1)
3.3.2 The definition of material feature node
49(2)
3.3.3 Linear interpolation algorithm between nodes
51(4)
3.3.4 Representation method for material distribution of heterogeneous objects
55(7)
3.4 Contour-based modeling method
62(3)
3.4.1 Linear interpolation
63(1)
3.4.2 Color displacement method
63(2)
3.5 Summary
65(2)
References
67(1)
Further reading
67(2)
4 Modeling for dynamic heterogeneous objects
69(20)
4.1 Feature description of material
69(1)
4.1.1 Material model of heterogeneous object
69(1)
4.2 Functional model of heterogeneous object
70(1)
4.3 Voxel method
71(2)
4.3.1 Voxelization of part models
72(1)
4.3.2 Representation method of parts
73(1)
4.4 Mapping of geometric structure and materials
73(2)
4.4.1 Part material mapping
73(2)
4.5 Multimaterial property representation method of parts
75(6)
4.5.1 Representation method of slice material property
76(1)
4.5.2 Extraction of feature nodes
77(4)
4.6 Dynamic material change design
81(3)
4.7 Voxel-based hybrid microtetrahedron
84(2)
4.7.1 Edge partition
85(1)
4.7.2 Algorithm implementation of material area reconstruction
85(1)
4.8 Dynamic model example
86(1)
4.9 Summary
86(1)
References
87(1)
Further reading
87(2)
5 Visualization of heterogeneous object models
89(24)
5.1 Discretization of objects
89(1)
5.2 Color file format
90(9)
5.2.1 Color PLY files
91(3)
5.2.2 Color VRML 97 files
94(3)
5.2.3 Color mapping of STL file
97(2)
5.3 Visualization of material design
99(3)
5.3.1 The mapping of materials and colors
99(1)
5.3.2 Interpolation algorithm of function gradient materials
100(2)
5.4 Material mapping visualization of color STL model
102(2)
5.4.1 Material assignment of STL files
102(1)
5.4.2 Material mapping
103(1)
5.5 Material mapping visualization of color microtetrahedron
104(4)
5.5.1 Color mapping of the microtetrahedron
104(1)
5.5.2 Mesh adaptive subdivision method of feature tree
105(3)
5.6 Visualization examples
108(1)
5.6.1 Heterogeneous object models containing multimaterials
108(1)
5.6.2 Examples of hemispheric object
108(1)
5.7 Summary
109(1)
Further reading
110(3)
6 Materials for heterogeneous object 3D printing
113(40)
6.1 Overview of common materials for 3D printing
113(1)
6.2 The design of 3D printing heterogeneous materials
113(6)
6.2.1 Functionally graded material design
114(2)
6.2.2 Composite material design
116(1)
6.2.3 Hybrid multiphase material design
117(1)
6.2.4 Biomimetic material design
118(1)
6.3 Heterogeneous components for 3D printing
119(2)
6.4 4D printing materials
121(5)
6.4.1 Ionic polymer--metal composites
121(2)
6.4.2 Bucky Gel
123(1)
6.4.3 Dielectric elastomer material
123(2)
6.4.4 Shape memory material
125(1)
6.4.5 Intelligent hydrophilic material
125(1)
6.5 Electrical and electronic material
126(15)
6.5.1 Conductive silver ink
127(1)
6.5.2 Conductive polylactic acid material
128(1)
6.5.3 Craphene ink
129(3)
6.5.4 Highly conductive graphene--polylactic acid
132(3)
6.5.5 Conductive carbon black composite
135(1)
6.5.6 Multiwalled carbon nanotubes/Acrylonitrile Butadiene Styrene conductive composite
136(3)
6.5.7 Multiwalled carbon nanotubes/polylactic acid composite
139(1)
6.5.8 Nanocopper-based conductive composite
140(1)
6.6 Biological 3D printing material
141(7)
6.6.1 Research progress of biological 3D printing material
143(1)
6.6.2 Artificial hip joint printing material
144(4)
6.7 Summary of this chapter
148(1)
References
148(1)
Further reading
149(4)
7 3D printing technology for heterogeneous parts
153(36)
7.1 Prototyping methods for heterogeneous parts
153(11)
7.1.1 Forming methods based on droplet jetting
153(2)
7.1.2 Forming method based on photocuring
155(1)
7.1.3 Forming method based on powder sintering
156(2)
7.1.4 Forming method based on extrusion
158(1)
7.1.5 Forming method based on energy deposition
159(1)
7.1.6 Forming method based on ultrasound
160(2)
7.1.7 Forming method based on wire arc cladding
162(2)
7.2 CAD model data processing of heterogeneous parts
164(12)
7.2.1 CAD model visualized operation of heterogeneous parts
164(1)
7.2.2 CAD model slicing algorithm of heterogeneous parts
165(7)
7.2.3 Multidimensional slice of CAD model for heterogeneous parts
172(4)
7.3 Heterogeneous part forming device based on digital microinjection process
176(7)
7.3.1 Integrated process for design and manufacturing of heterogeneous parts
176(1)
7.3.2 Digital nozzle control
176(2)
7.3.3 Printing path planning for heterogeneous parts
178(5)
7.4 Heterogeneous part forming examples
183(4)
7.4.1 CAD modeling of heterogeneous parts
183(1)
7.4.2 Slicing of heterogeneous parts
183(2)
7.4.3 Printing and forming of heterogeneous model
185(2)
7.5 Conclusion
187(1)
References
188(1)
8 Application of heterogeneous parts based on 3D printing
189(18)
8.1 Application in biomedical engineering
189(5)
8.1.1 Medical engineering model
190(1)
8.1.2 Biological tissues and organs
190(1)
8.1.3 3D bioprinting of drugs
191(1)
8.1.4 Printing of medical devices
192(1)
8.1.5 Positive effects in the biological field
192(1)
8.1.6 Negative effects in the biological field
193(1)
8.2 Application in the defense engineering
194(6)
8.2.1 Application in manufacturing of the aerospace equipment
194(3)
8.2.2 Application in manufacturing of weapons
197(1)
8.2.3 Application in manufacturing of the large military equipment components
197(1)
8.2.4 Application in manufacturing of the miniature robots
198(1)
8.2.5 Application in the military logistics support
198(1)
8.2.6 Application in the industrial construction
198(2)
8.3 Applications in the industrial manufacturing
200(1)
8.3.1 Cemented carbide tools manufacturing
200(1)
8.3.2 Piezoelectric devices manufacturing
200(1)
8.3.3 High-temperature components manufacturing
200(1)
8.3.4 Optical components manufacturing
200(1)
8.3.5 Automobile manufacturing
201(1)
8.4 Application in the manufacturing of functional parts
201(3)
8.4.1 4D printing
201(1)
8.4.2 Intelligent devices
202(1)
8.4.3 Metamaterials 3D printing
203(1)
8.4.4 Personalized clothing
204(1)
8.5 Conclusion
204(1)
References
205(1)
Further reading
205(2)
Index 207
Jiquan Yang is a Professor at Nanjing Normal University of China, Dean of the Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing of China, Director of Nanjing 3D Printing Society of China, and Member of the Standardization Committee of China's additive manufacturing industry. He has published 60 papers and 9 books, and holds 40 patents all about 3D printing technology in China. Li Na is a Vice-Professor at Nanjing Normal University of China. She works at the Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing of China. She has published 10 papers and 1 book, and holds 3 patents about 3D printing technology in China. Jianping Shi is a Vice-Professor at Nanjing Normal University of China. He works at the Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing of China. He has published 20 papers and 1 book, and holds 3 patents about 3D printing technology in China. Wenlai Tang is a Lecturer at Nanjing Normal University of China. He works at the Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing of China. He has published 23 papers and 1 book, and holds 5 patents about 3D printing technology in China. Gang Zhang is a Vice-Professor at Nanjing Normal University of China. He works at the Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing of China. He has published more than 30 SCI/SCIE papers and 1 book, and holds 2 patents about 3D self-packaging circuit technology in China. Feng Zhang got his Ph.D. degree in Industrial Engineering from the State University of New York at Buffalo (UB), US, in September of 2018. From Nov. 2018 to Mar. 2019, he worked as a short term Postdoctoral researcher in the department of Mechanical and Aerospace Engineering with Dr. Deborah Chung. In May of 2019, he joined Nanjing Normal University, and is a member of Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing. He obtained his Bachelor degree from Wuhan University of technology in 2005. After several years experience in industry, He attended UB and obtained his master degree in 2014. His current research interests include developing novel 3D printing methods for fabrication of various porous objects. Beginning February of 2019, Dr. Zhangs Ph.D. topic is supported by the National Science Foundations most prestigious award CAREER. Dr. Zhang has served as the reviewer for many technique journals, including Rapid Prototyping, Additive Manufacturing, Journal of manufacturing process, Journal of manufacturing science and engineering. His work has been published in many high impact journal such as Nano Energy, Small, ACS Nano, and Nanotechnology.