Foreword |
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xvii | |
Preface |
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xix | |
Acknowledgments |
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xxi | |
Authors |
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xxiii | |
Chapter 1 Introduction to Offshore Operation |
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1 | (14) |
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1 | (1) |
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2 | (2) |
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1.2.1 Metocean Condition and Study |
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2 | (1) |
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3 | (1) |
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1.2.3 Physical Oceanography |
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3 | (1) |
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4 | (1) |
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1.3 Offshore Oil and Gas Production |
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4 | (3) |
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1.3.1 Comparison of Onshore versus Offshore Oil Production |
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5 | (1) |
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1.3.2 Comparision of Offshore Oil Production on the Basis of Water Depth |
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6 | (1) |
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1.3.3 Rig Count and Utilization Rate |
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7 | (1) |
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7 | (6) |
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1.4.1 Notable Offshore Fields across the Globe |
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10 | (1) |
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1.4.2 Major Offshore Oil Producing Countries |
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10 | (1) |
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1.4.3 Offshore Facilities (Installations/Platforms/Rigs) |
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11 | (1) |
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1.4.4 Types of Offshore Installations/Platforms |
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11 | (1) |
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1.4.5 Type of Offshore Rigs |
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11 | (1) |
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1.4.6 Challenges with Offshore Facilities |
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11 | (1) |
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1.4.7 Ecological and Environmental Risks |
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12 | (1) |
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1.5 How Are Offshore Operations Different from Onshore |
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13 | (1) |
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1.5.1 Safety Requirements |
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13 | (1) |
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13 | (1) |
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14 | (1) |
Chapter 2 Offshore Structure and Design |
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15 | (28) |
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16 | (6) |
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2.1.1 Corrosion Protection |
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17 | (1) |
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2.1.2 Cathodic Protection |
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17 | (2) |
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2.1.2.1 Impressed Current Cathodic Protection Systems |
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18 | (1) |
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2.1.2.2 Sacrificial Anodes (Galvanic Action) |
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18 | (1) |
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19 | (3) |
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19 | (1) |
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19 | (1) |
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2.1.3.3 Environment-Dependent Loads (Normally Calculated on Historically 100-Year Return Period) |
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20 | (2) |
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2.1.3.4 Additional Loads during Installation and Construction |
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22 | (1) |
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22 | (1) |
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22 | (13) |
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2.2.1 Concrete Gravity Structure |
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22 | (5) |
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25 | (1) |
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2.2.1.2 Construction and Installation |
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26 | (1) |
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2.2.2 Compliant Tower and Guyed Tower |
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27 | (3) |
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27 | (1) |
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2.2.2.2 Construction and Installation |
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28 | (2) |
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30 | (3) |
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2.2.4 Jackup Platform/Rig |
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33 | (2) |
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33 | (1) |
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34 | (1) |
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35 | (5) |
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2.3.1 Mooring and Anchoring |
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35 | (8) |
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2.3.1.1 Classification of Mooring Systems |
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38 | (1) |
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2.3.1.2 Catenaries Mooring System |
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38 | (1) |
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2.3.1.3 Single Point Mooring System |
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39 | (1) |
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40 | (3) |
Chapter 3 Offshore Drilling and Completion |
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43 | (56) |
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43 | (29) |
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43 | (1) |
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44 | (3) |
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45 | (1) |
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3.1.2.2 Completion Design |
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45 | (1) |
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3.1.2.3 Trajectory Design |
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45 | (1) |
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3.1.2.4 Wellbore Stability |
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46 | (1) |
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3.1.2.5 Drilling Fluid Design |
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46 | (1) |
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46 | (1) |
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3.1.2.7 Cement Job Designs |
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46 | (1) |
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3.1.2.8 Wellhead/Blowout Prevention (BOP) Design |
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46 | (1) |
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3.1.2.9 BHA and Drill String |
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46 | (1) |
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46 | (1) |
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3.1.2.11 Hole Cleaning and Hydraulics |
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46 | (1) |
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46 | (1) |
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3.1.3 Rig Selection Criteria |
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47 | (1) |
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3.1.3.1 HSE Compatibility |
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47 | (1) |
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3.1.3.2 Technical Capability |
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47 | (1) |
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3.1.3.3 Full-Cycle Efficiency |
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47 | (1) |
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47 | (4) |
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3.1.4.1 Stress Distribution around the Wellbore |
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48 | (1) |
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3.1.4.2 Establishing a Minimum Safe Mud Weight |
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49 | (1) |
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3.1.4.3 Validating the Geomechanical Model |
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50 | (1) |
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51 | (1) |
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51 | (6) |
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51 | (1) |
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3.1.5.2 Loads Encountered While Designing Casing |
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52 | (5) |
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57 | (7) |
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58 | (1) |
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3.1.6.2 Kick-Off Point and Build-Up Rate |
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58 | (1) |
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59 | (1) |
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59 | (1) |
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3.1.6.5 Trajectory Measurements |
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59 | (5) |
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3.1.7 Directional Drilling |
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64 | (4) |
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3.1.7.1 Evolution of Directional Drilling |
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64 | (1) |
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3.1.7.2 Types of Directional Wells |
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64 | (1) |
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3.1.7.3 Conventional Drilling versus Directional Drilling |
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65 | (1) |
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3.1.7.4 Directional Drilling Tools |
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65 | (1) |
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3.1.7.5 Measurement While Drilling (MWD) Tool |
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65 | (1) |
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3.1.7.6 Importance and Uses of Directional Drilling |
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66 | (1) |
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3.1.7.7 Application of Directional Drilling |
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67 | (1) |
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3.1.8 Dual Gradient Drilling |
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68 | (4) |
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68 | (1) |
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3.1.8.2 Dual Gradient Drilling - Overview |
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68 | (1) |
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3.1.8.3 Single versus Dual Gradient Drilling |
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68 | (1) |
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3.1.8.4 Dual Gradient System |
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69 | (1) |
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3.1.8.5 Types of Dual Gradient Drilling |
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70 | (1) |
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3.1.8.6 Limitations of DGD |
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71 | (1) |
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3.2 Offshore Well Completion |
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72 | (24) |
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72 | (1) |
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3.2.2 Well Completion Concepts in Offshore |
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73 | (7) |
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3.2.2.1 Classification of Completions |
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73 | (7) |
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3.2.3 Horizontal Well Completions |
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80 | (3) |
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3.2.3.1 Open Hole Completion |
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80 | (1) |
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3.2.3.2 Slotted Liner Completion |
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80 | (1) |
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3.2.3.3 Slotted Liner Completion for Zonal Isolation |
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81 | (1) |
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3.2.3.4 Cemented and Perforated Completion |
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82 | (1) |
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3.2.4 Intelligent Well Systems |
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83 | (1) |
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3.2.5 Multilateral Completions |
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83 | (3) |
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3.2.5.1 Multilateral Well Classification |
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84 | (1) |
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3.2.5.2 Level 1 Multilateral Well |
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84 | (1) |
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3.2.5.3 Level 2 Multilateral Well |
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85 | (1) |
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3.2.5.4 Level 3 Well Completions |
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86 | (1) |
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3.2.5.5 Level 4 Well Completions |
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86 | (1) |
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3.2.5.6 Level 5 Well Completions |
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86 | (1) |
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3.2.5.7 Level 6 Well Completions |
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86 | (1) |
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86 | (3) |
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3.2.6.1 Types of Subsea Completions |
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87 | (2) |
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3.2.7 Completion Equipment |
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89 | (10) |
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3.2.7.1 Christmas Tree (Xmas Tree) |
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89 | (1) |
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3.2.7.2 Production Tubing |
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89 | (1) |
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90 | (2) |
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92 | (1) |
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92 | (1) |
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92 | (1) |
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93 | (1) |
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93 | (1) |
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93 | (1) |
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93 | (2) |
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3.2.7.11 Circulating Valves |
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95 | (1) |
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96 | (3) |
Chapter 4 Offshore Oil and Gas Production and Transportation |
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99 | (28) |
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4.1 Offshore Production Operation |
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99 | (17) |
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4.1.1 Major Elements of Offshore Production System |
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100 | (3) |
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4.1.1.1 Wells (Subsea/Platform Wells) |
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100 | (1) |
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4.1.1.2 Platform Wells/Dry Trees |
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100 | (1) |
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4.1.1.3 Subsea Wells/Wet Trees |
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100 | (1) |
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4.1.1.4 Offshore Pipelines |
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101 | (1) |
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4.1.1.5 Processing Platforms |
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101 | (1) |
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4.1.1.6 Export Pipelines/Tankers for Evacuation of Oil and Gas |
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102 | (1) |
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4.1.2 Maintenance and Supply |
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103 | (1) |
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4.1.3 Essential Personnel/Workforce |
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103 | (2) |
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105 | (1) |
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4.1.4.1 Basic Protection Concepts |
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105 | (1) |
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105 | (2) |
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107 | (2) |
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4.1.6.1 Fire and Gas Leakage Protection System |
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107 | (1) |
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4.1.6.2 Technology Development: HIPS |
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107 | (1) |
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4.1.6.3 Surface Facility Protection |
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107 | (2) |
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4.1.6.4 Well Control and Protection |
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109 | (1) |
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4.1.7 SCADA - An Essential Part of Digital Oil and Gas Field |
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109 | (5) |
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4.1.7.1 Process Levels in SCADA |
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109 | (2) |
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4.1.7.2 Instrumentation, Remote Sensing, and Telemetry of Real-Time Processes |
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111 | (3) |
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4.1.8 Automated Gas Lift Optimization in Offshore |
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114 | (2) |
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4.2 Processing in Offshore |
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116 | (5) |
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116 | (2) |
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118 | (1) |
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4.2.1.2 Loading of Tankers |
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118 | (1) |
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118 | (2) |
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4.2.2.1 Gas Dehydration Follows the Steps Below |
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119 | (1) |
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4.2.3 Produced Water Treatment |
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120 | (1) |
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121 | (1) |
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122 | (1) |
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4.5 Transportation of Oil and Gas |
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123 | (3) |
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123 | (1) |
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124 | (1) |
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4.5.3 Floating Production, Storage, and Offloading (FPSO) |
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124 | (3) |
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4.5.3.1 Single Buoy Mooring |
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125 | (1) |
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126 | (1) |
Chapter 5 Utilities and Support System |
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127 | (18) |
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127 | (2) |
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128 | (1) |
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5.1.2 Smoking and Alcohol |
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129 | (1) |
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5.1.3 Entertainment and Recreation |
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129 | (1) |
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129 | (3) |
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129 | (1) |
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5.2.2 Utility/Diesel Generators |
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130 | (1) |
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5.2.3 Gas Turbine Generator |
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130 | (2) |
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5.3 Instrument and Utility Air System |
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132 | (1) |
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132 | (1) |
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5.3.2 Instrument Air and Utility Air Systems |
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132 | (1) |
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133 | (1) |
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133 | (1) |
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133 | (1) |
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133 | (1) |
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133 | (1) |
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133 | (1) |
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134 | (1) |
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5.6.1 Freshwater Cooling System |
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134 | (1) |
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135 | (1) |
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5.8 Drain Header and Sump Caisson |
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135 | (1) |
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5.9 Heating, Ventilation, and Air Conditioning Equipment |
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136 | (1) |
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5.10 Communication System |
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136 | (1) |
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136 | (1) |
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5.10.2 Microwave Telecommunication |
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137 | (1) |
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137 | (1) |
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137 | (1) |
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137 | (1) |
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5.12 Sewage Treatment System |
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138 | (1) |
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138 | (1) |
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139 | (3) |
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139 | (1) |
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139 | (3) |
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142 | (3) |
Chapter 6 Deep Sea Development |
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145 | (62) |
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6.1 Factors Driving Deep Sea Development |
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145 | (1) |
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6.2 Deep Sea Development Options |
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145 | (4) |
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6.2.1 Recoverable Reserves |
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145 | (2) |
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147 | (1) |
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6.2.3 Challenges in Subsea due to Water Depth |
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147 | (1) |
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147 | (1) |
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6.2.5 Reservoir Structure |
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148 | (1) |
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6.2.6 Reservoir Production Characteristics |
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148 | (1) |
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6.2.7 Environmental and Geological Conditions |
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148 | (1) |
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6.2.8 Existing Infrastructure |
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149 | (1) |
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6.3 Subsea Field Development |
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149 | (13) |
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6.3.1 Subsea Well Completion |
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151 | (1) |
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6.3.2 Subsea Christmas Tree |
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151 | (2) |
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151 | (2) |
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153 | (1) |
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6.3.3 Subsea Tieback Development |
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153 | (6) |
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153 | (2) |
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6.3.3.2 Stand-Alone Development |
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155 | (1) |
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155 | (1) |
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6.3.3.4 Satellite Well System |
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155 | (1) |
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6.3.3.5 Template Well System |
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156 | (1) |
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6.3.3.6 Clustered Well System |
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157 | (1) |
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6.3.3.7 Production Well Templates |
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157 | (1) |
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157 | (1) |
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6.3.3.9 Subsea Monitoring, Control, and Communication System |
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158 | (1) |
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6.3.4 Main Topside Elements |
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159 | (1) |
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159 | (1) |
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6.3.4.2 Electrical Power Unit (EPU) |
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160 | (1) |
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160 | (1) |
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6.3.5 Topside Umbilical Termination Assembly (TUTA) |
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160 | (2) |
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162 | (17) |
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163 | (16) |
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163 | (1) |
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6.4.1.2 Subsea Umbilical Termination Assembly (SUTA) |
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163 | (2) |
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6.4.1.3 Umbilical Termination Head (UTH) |
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165 | (1) |
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6.4.1.4 Subsea Distribution Assembly |
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165 | (1) |
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6.4.1.5 Hydraulic Distribution Manifold/ Module (HDM) |
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165 | (2) |
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6.4.1.6 Electrical Distribution Manifold/ Module |
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167 | (1) |
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6.4.1.7 Multiple Quick Connects |
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167 | (1) |
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6.4.1.8 Hydraulic Flying Leads (HFL) |
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168 | (1) |
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6.4.1.9 Hydraulic Couplers |
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168 | (1) |
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6.4.1.10 Electrical Flying Leads |
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169 | (1) |
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169 | (1) |
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6.4.1.12 Subsea Accumulator Module |
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169 | (1) |
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6.4.1.13 Subsea Control Module |
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169 | (2) |
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6.4.1.14 Transducer/Sensor |
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171 | (1) |
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6.4.1.15 Subsea Production Control System |
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171 | (2) |
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6.4.1.16 Types of Control Systems |
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173 | (6) |
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179 | (1) |
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179 | (14) |
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6.6.1 Shallow versus Deep Flow Assurance Scenario |
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180 | (1) |
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6.6.2 Flow Assurance Challenges |
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180 | (1) |
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180 | (2) |
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180 | (1) |
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181 | (1) |
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181 | (1) |
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181 | (1) |
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181 | (1) |
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181 | (1) |
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182 | (1) |
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182 | (1) |
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6.6.4 Typical Flow Assurance Processes |
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182 | (1) |
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6.6.5 Fluid Characterization and Flow Property Assessments |
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182 | (1) |
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6.6.6 Steady-State Hydraulic and Thermal Performance Analyses |
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183 | (1) |
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6.6.7 System Design and Operability |
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184 | (1) |
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184 | (1) |
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184 | (1) |
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6.6.8 Transient Flow Hydraulic and Thermal Performance Analyses |
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185 | (1) |
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6.6.9 Hydrate Prevention Methods |
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186 | (2) |
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6.6.9.1 Thermodynamic Inhibitors |
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186 | (1) |
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6.6.9.2 Low Dosage Inhibitors (LDIs) |
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187 | (1) |
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6.6.9.3 Kinetic Inhibitors (KIs) |
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187 | (1) |
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6.6.9.4 Anti-Agglomerates (AAs) |
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187 | (1) |
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6.6.9.5 Low-Pressure Operations |
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187 | (1) |
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187 | (1) |
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6.6.9.7 Thermal Insulation and Heating |
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187 | (1) |
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6.6.10 Hydrate Remediation |
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188 | (1) |
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6.6.11 Selection of Hydrate Control Method |
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189 | (1) |
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189 | (1) |
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189 | (1) |
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6.6.12 Wax Control Guidelines |
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189 | (1) |
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6.6.13 Wax Management Strategy |
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189 | (1) |
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189 | (1) |
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6.6.13.2 Chemical Inhibition |
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189 | (1) |
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6.6.13.3 Thermal and Chemical Wax Dissolution |
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190 | (1) |
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6.6.13.4 Physical Removal |
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190 | (1) |
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190 | (1) |
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191 | (1) |
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6.6.16 Internal Corrosion Prevention |
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191 | (1) |
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6.6.16.1 Internal Coating |
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191 | (1) |
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6.6.16.2 Internal Corrosion Inhibitors |
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191 | (1) |
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6.6.17 External Corrosion Prevention |
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192 | (1) |
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6.6.17.1 External Coating |
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192 | (1) |
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192 | (1) |
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192 | (1) |
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6.6.19.1 Scale Inhibitors |
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192 | (1) |
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193 | (1) |
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6.6.21 Mitigation Methods |
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193 | (1) |
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6.6.21.1 Reduction in Production Rate |
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193 | (1) |
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6.6.21.2 Design of Pipe System |
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193 | (1) |
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6.6.21.3 Increasing Wall Thickness |
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193 | (1) |
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6.6.21.4 Erosion-Resistant Material |
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193 | (1) |
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6.7 Emerging Deepwater Technologies |
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193 | (12) |
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6.7.1 Dry Tree Semi-Submersibles |
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193 | (2) |
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6.7.2 Hybrid Riser System |
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195 | (1) |
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6.7.3 Free-Standing Flexible Riser System (FSFR) |
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196 | (1) |
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6.7.4 Multi-Lines Free Standing Riser |
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196 | (1) |
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197 | (1) |
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6.7.6 Expandable Monobore Liner Extension |
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197 | (2) |
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6.7.7 Smart Well Technology |
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199 | (1) |
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6.7.8 Autonomous Underwater Vehicles (AUVs) |
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200 | (1) |
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201 | (1) |
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6.7.10 Subsea Multiphase Pumps |
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202 | (1) |
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202 | (1) |
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203 | (1) |
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6.7.13 Subsea Pressure Boosting |
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204 | (1) |
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205 | (2) |
Chapter 7 Offshore Field Development |
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207 | (6) |
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207 | (1) |
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7.2 Offshore Marginal Field Development Exercise |
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207 | (6) |
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7.2.1 Development Example |
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207 | (2) |
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7.2.1.1 Field Development Scenarios: Options/Alternatives |
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208 | (1) |
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7.2.2 Offshore Giant Field Development Exercise |
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209 | (7) |
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7.2.2.1 The Salient Data Is |
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209 | (1) |
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7.2.2.2 Solution Approach |
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210 | (3) |
Chapter 8 Health, Safety, and Environment in Offshore |
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213 | (34) |
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213 | (1) |
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213 | (2) |
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8.3 Hazards on Oil and Gas Installations |
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215 | (1) |
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8.4 Procedural Aspects Related to Safety |
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216 | (9) |
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216 | (1) |
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8.4.1.1 Process Safety and Hydrocarbon Release |
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216 | (1) |
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216 | (1) |
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216 | (1) |
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8.4.4 Fire and Gas Detection and Safety System |
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217 | (3) |
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217 | (1) |
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217 | (3) |
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8.4.5 Safety in Logistics Operations Related to Offshore Installation |
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220 | (2) |
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8.4.5.1 Vessel Collisions |
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221 | (1) |
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8.4.5.2 Helicopter Incidents |
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221 | (1) |
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221 | (1) |
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8.4.6 Evacuation, Escape, and Rescue (EER) |
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222 | (3) |
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222 | (1) |
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8.4.6.2 Evacuation Sequence |
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223 | (1) |
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8.4.6.3 Life-Saving Equipment in EER |
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223 | (2) |
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225 | (3) |
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8.5.1 Emergency Position-Indicating Radio Beacon (EPIRB)/Search and Rescue Transponder (SART) |
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226 | (1) |
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227 | (1) |
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228 | (2) |
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8.6.1 Well Failure: Example 1 |
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229 | (1) |
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8.6.2 Well Failure: Example 2 |
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229 | (1) |
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8.7 Life Extension and Assessment of Offshore Structures |
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230 | (1) |
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8.7.1 Structural Collapse |
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230 | (1) |
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231 | (3) |
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232 | (1) |
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8.8.2 Proof of Structural Integrity with Increased Loads |
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232 | (1) |
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8.8.3 Capacity and Performance of Damaged Structures |
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233 | (1) |
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233 | (1) |
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234 | (1) |
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8.9.1 Resolution A. 621(15) |
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234 | (1) |
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8.9.2 Resolution A. 671(16) |
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234 | (1) |
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8.10 Offshore Facilities Interference |
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235 | (1) |
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8.10.1 Protection of Offshore Facilities/Rigs |
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235 | (1) |
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8.11 Costliest and Deadliest Events in Oil and Gas Industry |
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236 | (4) |
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8.11.1 Bohai 2 Oil Rig Disaster, China (1979) |
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236 | (1) |
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8.11.2 Alexander L. Kielland, North Sea, Norway (1980) |
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236 | (1) |
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8.11.3 Ocean Ranger Oil Rig Disaster, Canada (1982) |
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236 | (1) |
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8.11.4 Glomar Java Sea Drillship Disaster, South China Sea (1983) |
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237 | (1) |
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8.11.5 Enchova Central Platform Disaster, Brazil (1984) |
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237 | (1) |
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8.11.6 Piper Alpha, North Sea, United Kingdom (1988) |
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238 | (1) |
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8.11.7 Seacrest Drillship Disaster, South China Sea, Thailand (1989) |
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239 | (1) |
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8.11.8 Mumbai High North Disaster, Indian Ocean (2005) |
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239 | (1) |
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8.11.9 Usumacinta Jackup Disaster, Gulf of Mexico (2007) |
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240 | (1) |
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8.11.10 Deepwater Horizon, Gulf of Mexico (2010) |
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240 | (1) |
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8.12 Offshore Security Threats |
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240 | (4) |
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241 | (1) |
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241 | (1) |
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241 | (1) |
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242 | (1) |
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242 | (1) |
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8.12.6 Interstate Hostilities |
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243 | (1) |
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243 | (1) |
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243 | (1) |
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244 | (1) |
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244 | (1) |
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244 | (3) |
Chapter 9 Legislations and Regulations in Offshore Operations around the World |
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247 | (30) |
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247 | (1) |
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248 | (4) |
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252 | (1) |
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9.3.1 Applicable Legislation |
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252 | (1) |
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253 | (4) |
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253 | (1) |
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254 | (1) |
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254 | (1) |
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254 | (1) |
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254 | (1) |
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254 | (1) |
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255 | (1) |
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256 | (1) |
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256 | (1) |
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256 | (1) |
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256 | (1) |
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257 | (1) |
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257 | (3) |
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260 | (1) |
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260 | (1) |
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9.6.2 Directive on Offshore Safety |
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261 | (1) |
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261 | (2) |
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9.7.1 Government Policy Objectives |
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262 | (1) |
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262 | (1) |
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9.7.3 The Regulatory Regime |
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262 | (1) |
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263 | (3) |
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263 | (2) |
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9.8.1.1 Oil and Natural Gas |
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263 | (2) |
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9.8.2 Russian Legislation Regulating Foreign Investments |
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|
265 | (1) |
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9.8.3 Rules for Offshore Companies |
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265 | (1) |
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266 | (3) |
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9.9.1 Domestic Production |
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|
266 | (1) |
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9.9.2 Government Policy Objectives |
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|
267 | (1) |
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267 | (1) |
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9.9.4 Legal Framework on Minerals Mining in India |
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|
267 | (1) |
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9.9.5 Offshore Areas Minerals (Development & Regulation) Act, 2002 |
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|
268 | (1) |
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9.9.6 Offshore Areas Mineral Concession Rules, 2006 |
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|
268 | (1) |
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9.9.7 Other Regulatory Requirements |
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|
268 | (1) |
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269 | (1) |
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9.10.1 Government Policy Objectives |
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|
269 | (1) |
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269 | (1) |
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9.10.3 Lease/License/Concession Term |
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|
270 | (1) |
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270 | (2) |
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271 | (1) |
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|
272 | (1) |
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|
273 | (4) |
Index |
|
277 | |