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E-raamat: Powertrain Instrumentation and Test Systems: Development - Hybridization - Electrification

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  • Formaat: PDF+DRM
  • Sari: Powertrain
  • Ilmumisaeg: 17-Jun-2016
  • Kirjastus: Springer International Publishing AG
  • Keel: eng
  • ISBN-13: 9783319321356
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Powertrain Instrumentation and Test Systems: Development - Hybridization - ElectrificationSuurem pilt
  • Formaat: PDF+DRM
  • Sari: Powertrain
  • Ilmumisaeg: 17-Jun-2016
  • Kirjastus: Springer International Publishing AG
  • Keel: eng
  • ISBN-13: 9783319321356
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The book deals with the increasingly complex test systems for powertrain components and systems giving an overview of the diverse types of test beds for all components of an advanced powertrain focusing on specific topics such as instrumentation, control, simulation, hardware-in-the-loop, automation or test facility management. This book is intended for powertrain (component) development engineers, test bed planners, test bed operators and beginners.

1 Introduction
1(10)
1.1 Drivers of Automotive Development
1(3)
1.2 Demands on Instrumentation and Test Systems
4(4)
1.2.1 Development Methodology in Powertrain Engineering
4(1)
1.2.2 Impact of Development Methodology
5(2)
1.2.3 Networked Development Environments
7(1)
1.3 How the Book Is Organized
8(3)
References
9(2)
2 Types of Test Beds
11(102)
2.1 Combustion Engine Test Beds
11(14)
2.1.1 Scope of Application
11(3)
2.1.2 Setup of a Test Bed for Internal Combustion Engines
14(1)
2.1.3 Steady-State Engine Test Beds
15(2)
2.1.4 Non-Steady-State Test Beds
17(3)
2.1.5 Research Test Beds
20(3)
2.1.6 Special-Purpose Engine Test Beds
23(2)
2.2 Component Test Beds
25(29)
2.2.1 Test Beds for Components of Internal Combustion Engines
26(5)
2.2.2 Test Beds for Hot Gas Components
31(10)
2.2.3 Test Beds for Transmission Components
41(1)
2.2.4 Starter Motor Test Bed
42(2)
2.2.5 Electric Motor Test Bed
44(3)
2.2.6 Inverter Test Bed
47(3)
2.2.7 Battery Test Bed
50(1)
2.2.8 Fuel Cell Test Bed
51(3)
2.3 Control Unit Test Beds (HiL)
54(11)
2.3.1 Introduction
54(1)
2.3.2 Setup
55(3)
2.3.3 Control Unit Component Testing
58(3)
2.3.4 Control Unit Integration Testing
61(1)
2.3.5 Test Automation
62(1)
2.3.6 Model-Based Calibration
63(2)
2.4 Powertrain Test Beds
65(10)
2.4.1 Powertrain Test Beds with Internal Combustion Engine
65(5)
2.4.2 Powertrain Test Beds with a Prime Mover as Drive Unit
70(5)
2.4.3 Hybrid Powertrain Test Beds
75(1)
2.5 Vehicle Test Beds
75(15)
2.5.1 Chassis Dynamometers for Emissions Development and Certification
78(2)
2.5.2 Chassis Dynamometers for Fuel Consumption and Performance Testing
80(3)
2.5.3 Chassis Dynamometers for Endurance and Durability Testing
83(2)
2.5.4 Chassis Dynamometers for NVH Analysis
85(2)
2.5.5 Chassis Dynamometers for EMC Analysis
87(1)
2.5.6 Chassis Dynamometers for Advanced Applications
88(2)
2.6 Racing Test Beds
90(5)
2.6.1 Engine Test Beds for Racing
91(2)
2.6.2 Component Test Beds for Racing
93(2)
2.7 Emission Test Beds
95(18)
2.7.1 Overview
95(3)
2.7.2 Exhaust Emissions Testing for Passenger Cars on the Chassis Dynamometer
98(9)
2.7.3 Exhaust Emissions Testing for Commercial Vehicles
107(2)
2.7.4 Exhaust Emissions Testing for Non-Road Engines
109(1)
References
110(3)
3 Hardware Perspective
113(164)
3.1 Test Bed Mechanics
114(14)
3.1.1 Isolated Base Plate
117(3)
3.1.2 Mounting Systems and Pallet Systems for Units Under Test
120(3)
3.1.3 Shaft Connections and Safety Covers
123(3)
3.1.4 Shaft Dimensioning
126(2)
3.2 Actuators
128(28)
3.2.1 Mechanical Load Systems
129(14)
3.2.2 Other Mechanical Load Systems
143(2)
3.2.3 Electric Load Systems
145(3)
3.2.4 Climate/Media Conditioning Systems
148(8)
3.3 Measuring
156(93)
3.3.1 Temperature Measurement
156(3)
3.3.2 Measuring Electrical Quantities
159(1)
3.3.3 Strain Measurement
160(1)
3.3.4 Force and Pressure Measurement
161(2)
3.3.5 Acceleration Measurement
163(1)
3.3.6 Torque Measurement
164(5)
3.3.7 Speed Measurement
169(2)
3.3.8 Fuel Measurement
171(7)
3.3.9 Air Flow Measurement
178(1)
3.3.10 Oil Consumption Measurement
179(2)
3.3.11 Ignition Timing Measurement
181(2)
3.3.12 Lambda Probes
183(1)
3.3.13 Exhaust Emission Measurement
184(25)
3.3.14 Particulate Measurement and Exhaust Gas Opacity
209(11)
3.3.15 Swirl and Tumble
220(21)
3.3.16 Indicating Measurement Technology
241(1)
3.3.17 Fuel Cell Measurement Technology
242(7)
3.4 Errors and Accuracy of Measurement
249(8)
3.4.1 Measuring Chain
249(1)
3.4.2 Effect of the Sensor Installation Location
250(1)
3.4.3 Measurement Uncertainties
251(1)
3.4.4 Interpolation Errors
252(1)
3.4.5 Calibration and Adjustment
253(1)
3.4.6 Electromagnetic Compatibility (EMC)
253(4)
3.5 Bus Systems
257(12)
3.5.1 Overview
257(2)
3.5.2 CAN
259(3)
3.5.3 PROFIBUS
262(3)
3.5.4 Industrial Ethernet
265(3)
3.5.5 Further Vehicle Buses
268(1)
3.6 PC Interfaces
269(8)
3.6.1 RS232
269(1)
3.6.2 RS422 and RS485
270(1)
3.6.3 Ethernet, TCP/IP and UDP
270(2)
3.6.4 USB
272(1)
3.6.5 IEEE1394
272(1)
3.6.6 VXI, VISA, PXI
273(1)
References
273(4)
4 Software Perspective: Test Bed
277(106)
4.1 Software Architecture and Interface Standards
277(9)
4.1.1 Software Architecture
277(2)
4.1.2 Interface Standards
279(7)
4.2 Measurement Data Acquisition
286(7)
4.2.1 Types of Data Acquisition
287(2)
4.2.2 Acquisition Time
289(1)
4.2.3 Synchronization
290(1)
4.2.4 Modal Criteria
291(1)
4.2.5 Data Preprocessing
291(2)
4.3 Signal Processing
293(11)
4.3.1 Signal Generators
293(1)
4.3.2 Calculation
294(1)
4.3.3 Filtering
295(1)
4.3.4 Limit Monitoring
295(1)
4.3.5 General Controllers
296(7)
4.3.6 Evaluation
303(1)
4.4 Data Recording
304(3)
4.4.1 Steady-State Measurement
306(1)
4.4.2 Continuous Recording
306(1)
4.4.3 Post-mortem Recording
307(1)
4.5 Test Bed Control and Simulation
307(35)
4.5.1 Control Systems on the Internal Combustion Engine Test Bed
308(5)
4.5.2 Powertrain Test Bed Controllers
313(4)
4.5.3 Control on the Chassis Dyno Test Bed
317(2)
4.5.4 Simple Vehicle Model
319(7)
4.5.5 Virtual Test Drive
326(10)
4.5.6 Virtual Vehicle Integration
336(4)
4.5.7 Residual Bus Simulation
340(2)
4.6 Test Automation
342(13)
4.6.1 Test Procedure
342(3)
4.6.2 Test Bed State Control
345(1)
4.6.3 Automatic Control Unit Calibration
346(9)
4.7 Measured Data Evaluation
355(16)
4.7.1 Selection of Measurement Data
355(3)
4.7.2 Measured Data Visualization
358(3)
4.7.3 Data Synchronization
361(3)
4.7.4 Formulas and Calculations
364(4)
4.7.5 Classifications
368(1)
4.7.6 Efficiency Enhancement in Data Evaluation
369(2)
4.8 Safety
371(12)
4.8.1 Risk Analysis and Risk Assessment
371(1)
4.8.2 Risk Analysis on Test Beds
372(1)
4.8.3 Safety-Relevant Systems
373(1)
4.8.4 Safety Functions
374(1)
4.8.5 Safety Hardware
375(1)
4.8.6 Setup of Safety Functions
376(4)
References
380(3)
5 Software Perspective: The Test Facility
383(28)
5.1 Introduction to the Test Facility
383(4)
5.1.1 Classification
383(1)
5.1.2 Challenges
384(1)
5.1.3 Test Facility Processes
385(2)
5.2 Workflow Management
387(7)
5.2.1 Task Scheduling in the Test Facility
387(1)
5.2.2 Utilization Optimization
387(7)
5.3 Resource Management
394(4)
5.3.1 Test Equipment Management Requirements
394(1)
5.3.2 Application Example
395(1)
5.3.3 Test Equipment Data
396(1)
5.3.4 Test Equipment Maintenance
396(1)
5.3.5 Sensor Calibration Data
397(1)
5.4 Data and Information Management
398(9)
5.4.1 Result Data Management
398(3)
5.4.2 Calibration Data Management
401(3)
5.4.3 Model Management
404(1)
5.4.4 Name Management in the Test Facility
405(1)
5.4.5 Result Data Warehouse
406(1)
5.5 Data Management in Distributed Test Facilities
407(4)
References
409(2)
Index 411
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