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E-raamat: Process Intensification: Engineering for Efficiency, Sustainability and Flexibility

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(Manager, David Reay and Associates; Visiting Professor, Northumbria University; Researcher, Newcastle University; Honorary Professor at Nottingham University, UK), , (Emeritus Professor of Chemical Engineering, Newcastle University, UK)
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Process intensification (PI) leads to a substantially smaller, cleaner, safer and more energy efficient process technology. For example, the scale reduction made possible by using high gravity fields to separate liquids has seen the reduction of distillation columns from 75m to a four of five metres in height in some areas.

PI is a hot topic in chemical and process engineering - and beyond - and is now reaching a maturity that is seeing PI concepts applied to a wide range of processes and technologies. This is the first book to provide a practical working guide to understanding PI and developing successful PI solutions and applications.

By demonstrating the broad application of PI this book will be of value to audiences looking to take current technologies into new process areas as well as those looking to further its use in the chemical engineering sector.

As well as detailing technologies and practical applications the book focusses on safety, energy and environmental issues, giving guidance on how to incorporate PI in plant design and operation safely, efficiently and effectively.

This book provides up to date access to the best current information on PI, both through the world-class experience of the authors and by pinpointing other significant sources of data, equipment and expertise.



* Shows chemical and process engineers how to apply process intensification (PI) to their product, process or production line
* A hard-working reference and user guide to the technology AND application of PI, covering fundamentals, industry applications, and supplemented my an development and implementation guide
* Leading author team, including Professor Colin Ramshaw, developer of the HiGee high gravity distillation process at ICI, who is widely credited as the father of PI

Arvustused

"Indeed, this compilation is really a great book full of information, and written by leaders in the field; actually the makers of process intensification. This is tangible throughout all chapters and contributes to the charm of the book. The book contains a wealth of information, is thoroughly checked and comprehensive; there is even unique information given on fields outside chemical engineering, e.g., relating to the environment, electronics, food and agriculture. The same is true for the description of reactors/equipments and methods. This includes equipment as diverse as rotating reactors, microreactors, foams, plate reactors and so on. In this way, it has almost a "bible" style. Such completeness is not given in any other book/compilation in that field... [ T]he book is undoubtedly the first reference in the field and of utmost value to audiences looking to take current technologies into new process areas, as well as those looking to further its use in the chemical engineering sector. The high degree of detailing technologies and practical applications, give profound guidance on how to incorporate PI in plant design and operations safely, efficiently and effectively." --Green Process Synth 1 (2012)

Foreword ix
Dave Trent
Preface xi
Acknowledgements xiii
Introduction xxi
A Brief History of Process Intensification
1(20)
Introduction
1(1)
Rotating boilers
2(4)
The rotating heat pipe
6(2)
The chemical process industry - the process intensification breakthrough at ICI
8(2)
Separators
10(4)
Reactors
14(2)
Non-chemical industry related applications of rotating heat and mass transfer
16(2)
Where are we today?
18(1)
Summary
18(3)
References
19(2)
Process Intensification - An Overview
21(26)
Introduction
21(1)
What is process intensification?
21(3)
The original ICI PI strategy
24(2)
The advantages of PI
26(11)
Some obstacles to PI
37(1)
A way forward
38(1)
To whet the reader's appetite
39(1)
Equipment summary - finding your way around this book
40(1)
Summary
40(7)
References
44(3)
The Mechanisms involved in Process Intensification
47(30)
Introduction
47(2)
Intensified heat transfer - the mechanisms involved
49(14)
Intensified mass transfer - the mechanisms involved
63(2)
Electrically enhanced processes - the mechanisms
65(5)
Micro-fluidics
70(4)
Pressure
74(1)
Summary
74(3)
References
74(3)
Compact and Micro-Heat Exchangers
77(26)
Introduction
77(1)
Compact heat exchangers
78(13)
Micro-heat exchangers
91(3)
What about small channels?
94(4)
Heat transfer applications of chemical reactions
98(2)
Summary
100(3)
References
100(3)
Reactors
103(84)
Reactor engineering theory
103(6)
Spinning disc reactors
109(19)
Oscillatory baffled reactors (OBRs)
128(9)
Other rotating reactors
137(4)
Micro-reactors (including hex-reactors)
141(18)
Field-enhanced reactions
159(4)
Reactive separations
163(4)
Membrane reactors
167(3)
Supercritical operation
170(2)
Miscellaneous intensified reactor types
172(8)
Summary
180(7)
References
180(7)
Intensification of Separation Processes
187(28)
Introduction
187(1)
Distillation
188(10)
Centrifuges
198(3)
Membranes
201(2)
Drying
203(2)
Precipitation and crystallisation
205(3)
Mop fan/deduster
208(4)
Summary
212(3)
References
212(3)
Intensified Mixing
215(8)
Introduction
215(1)
In-line mixers
216(4)
Mixing on a spinning disc
220(1)
Induction-heated mixer
220(1)
Summary
220(3)
References
221(2)
Application Areas - Petrochemicals and Fine Chemicals
223(42)
Introduction
223(2)
Refineries
225(1)
Bulk chemicals
226(24)
Fine chemicals and pharmaceuticals
250(8)
Bioprocessing or processing of bioderived feedstock
258(1)
Further reading
259(1)
Summary
260(5)
References
260(5)
Application Areas - Offshore Processing
265(22)
Introduction
265(1)
Some offshore scenarios
266(4)
Offshore on platforms or subsea
270(11)
FPSO activities
281(3)
Safety offshore - can PI help?
284(1)
Summary
285(2)
References
285(2)
Application Areas - Miscellaneous Process Industries
287(36)
Introduction
287(1)
The nuclear industry
287(6)
The food and drink sector
293(10)
Textiles
303(5)
The metallurgical and glass industries
308(4)
Aerospace
312(1)
Biotechnology
313(7)
Summary
320(3)
References
320(3)
Application Areas - The Built Environment, Electronics and the Home
323(32)
Introduction
323(1)
Refrigeration/heat pumping
324(10)
Power generation
334(4)
Microelectronics
338(14)
Summary
352(3)
References
352(3)
Specifying, Manufacturing and Operating PI Plant
355(80)
Introduction
355(1)
Various approaches to adopting PI
356(3)
Initial assessment
359(5)
Equipment specification
364(5)
Installation features of PI plant
369(1)
Pointers to the successful operation of PI plant
369(1)
The `systematic' approach to selecting PI technology
370(5)
An application of the methodology to synthesis gas/hydrogen production
375(9)
The ultimate goal - whole plant intensification
384(2)
Summary
386(3)
References
387(2)
Appendices
Appendix 1 Abbreviations Used
389(2)
Appendix 2 Nomenclature
391(2)
Appendix 3 Relevant Review Papers/Texts
393(4)
Appendix 4 Equipment Suppliers
397(18)
Appendix 5 R&D Organisations, Consultants and Miscellaneous Groups Active in PI
415(14)
Appendix 6 A Selection of Other Useful Contact Points, including Networks and Web Sites
429(6)
UK Assistance/information/support programmes
429(1)
Centres of excellence/groupings
430(1)
Patent sources
431(1)
Networks
432(3)
Index 435
Professor Reay manages David Reay & Associates, UK, and he is a Visiting Professor at Northumbria University, Emeritus Professor at Newcastle University, and Honorary Professor Brunel University London, UK. His main research interests are compact heat exchangers, process intensification, and heat pumps. He is also Editor-in-Chief of Thermal Science and Engineering Progress and Associate Editor of the International Journal of Thermofluids, both are published by Elsevier. Prof. Reay is the Author/Co-author of eight other books. Colin Ramshaw conceived and developed the concept of Process Intensification in the 1980s while working for ICI. He pioneered further aspects of PI after being appointed to the Chair of Chemical Engineering at Newcastle University. He is now a Visiting Professor at Cranfield University
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