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E-raamat: Quick Guide to Welding and Weld Inspection

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Quick Guide to Welding and Weld InspectionSuurem pilt
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"A Quick Guide to Welding and Weld Inspection is a simple guide to the knowledge required to fulfill the role of a welding inspector. In covering both European and US-based codes, the book will give those wishing to gain certification in welding inspection a basic all-round understanding of the main subject matter." "This book describes welding terminology, abbreviations and symbols. The duties of a welding inspector are discussed. Materials and their weldability, welding processes and welding defects are all covered, with additional supporting documentation on codes and standards."--BOOK JACKET.

A concise and accessible guide to the knowledge required to fulfil the role of a welding inspector. In covering both European and US-based codes, the book gives those wishing to gain certification in welding inspection a basic all-round understanding of the main subject matter.
  • A concise and accessible guide to the knowledge required to fulfil the role of a welding inspector
  • Covers both European and US-based codes
  • Gives those wishing to gain certification in welding inspection a basic all-round understanding of the main subject matter
Foreword by Series Editor viii
Introduction x
A 10 Minute Guide xii
Abbreviations, Terminology and Welding Symbols
Abbreviations
1(1)
Common terms
2(1)
Joint terminology
2(1)
Weld terminology
2(6)
Drawing rules and weld symbols
8(9)
Duties of a Welding Inspector
Before welding
17(2)
During welding
19(1)
After welding
19(1)
Repairs
20(2)
Analysis of a Fusion Weld
Components of a welded joint
22(2)
What makes a good fusion weld?
24(2)
Weld joint: preparation methods
26(1)
Weld joint: shape
27(1)
Residual stress and distortion
27(5)
Minimising stresses and distortion
32(4)
Materials and Their Weldability
Carbon equivalency
36(1)
Classification of steels
37(1)
Alloying elements
38(5)
Material properties
43(1)
Heat treatment of steels
44(5)
Welding Processes
Manual metal arc (MMA)/shielded metal arc welding (SMAW)
49(4)
Metal inert gas (MIG)/metal active gas (MAG)/gas metal arc welding (GMAW)
53(6)
Flux-cored arc welding (FCAM)
59(2)
Tungsten inert gas (TIG)/gas tungsten arc welding (GTAW)
61(2)
Submerged arc welding (SAW)
63(4)
Non-destructive and Destructive Testing
Liquid penetrant testing (PT)
67(2)
Magnetic particle testing (MT)
69(2)
Ultrasonic testing (UT)
71(2)
Radiographic testing (RT)
73(4)
Tension tests
77(1)
Bend tests
77(1)
Charpy tests
78(3)
Hardness testing
81(2)
Macro samples
83(2)
Micro samples
85(1)
Fillet fracture test
85(1)
Butt weld fracture test (nick break)
85(3)
Fracture Modes and Welding Defects
Imperfection categories
88(1)
Hydrogen-induced cold cracking (HICC)
88(2)
Solidification cracking
90(3)
Reheat cracking
93(1)
Lamellar tearing
93(4)
Weld decay
97(1)
Porosity
98(3)
Solid inclusions
101(1)
Lack of fusion
101(1)
Incomplete root penetration
102(1)
Root concavity
102(1)
Excessive root penetration
103(1)
Overlap
103(1)
Underfill
104(1)
Undercut
104(1)
Crater pipe
105(1)
Burn-through
106(1)
Root oxidation
106(1)
Arc strike
106(1)
Spatter
107(1)
Magnetic arc blow
107(1)
Codes, Standards and Documentation
Codes and standards
108(3)
The PED and UK PER
111(2)
Welding procedure qualifications
113(1)
Procedure qualification record (PQR)
114(1)
Welding procedure specification (WPS)
114(3)
Welder qualifications
117(8)
Health and Safety
Health and Safety at Work Act
125(1)
Electrical safety
126(1)
Welding/cutting process safety
127(1)
Personal protective equipment (PPE)
128(1)
Gases and fumes
129(1)
COSHH and workplace exposure limits (WEL)
130(2)
Lifting equipment/pressure system requirements
132(1)
Hand tools and grinding machines
133(1)
Other precautions before welding starts
133(1)
Causes of accidents
133(1)
Permit-to-work
134(1)
Tanks and drums
134(1)
Index 135
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