Sustainable Manufacturing and Design draws together research and practices from a wide range of disciplines to help engineers design more environmentally sustainable products. Sustainable manufacturing requires that the entire manufacturing enterprise adopts sustainability goals at a system-level in decision-making, hence the scope of this book covers a wide range of viewpoints in response. Advice on recyclability, zero landfill design, sustainable quality systems, and product take-back issues make this a highly usable guide to the challenges facing engineering designers today. Contributions from around the globe are included, helping to form an international view of an issue that requires a global response.
- Addresses methods to reduce energy and material waste through manufacturing design
- Helps to troubleshoot manufacturability problems that can arise in sustainable design
- Includes coverage of the legislative, cultural and social impacts of sustainable manufacturing, promoting a holistic view of the subject
| Contributors |
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ix | |
| About the editors |
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xi | |
| Preface |
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xiii | |
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Section A Sustainability methodology |
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1 Current tools and methodology for a sustainable product life cycle and design |
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3 | (16) |
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3 | (2) |
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1.2 Tools for sustainable product design |
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5 | (2) |
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1.3 Methodology considering multi-life cycle approach for closed loop material flow in SPD |
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7 | (6) |
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1.4 Future research and scope |
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13 | (1) |
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14 | (5) |
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15 | (4) |
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2 Additive manufacturing for a dematerialized economy |
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19 | (30) |
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19 | (2) |
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21 | (7) |
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2.3 Additive manufacturing for a dematerialized economy |
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28 | (10) |
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38 | (4) |
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42 | (7) |
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42 | (7) |
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Section B Sustainability in manufacturing |
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3 Sustainable friction stir welding of metals |
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49 | (14) |
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49 | (2) |
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3.2 Materials and experimental work |
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51 | (3) |
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3.3 Theoretical considerations of energy supplied |
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54 | (1) |
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3.4 Results and discussion |
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55 | (5) |
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60 | (3) |
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61 | (2) |
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4 Heat pipe-embedded tooling for sustainable manufacturing |
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63 | (20) |
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63 | (1) |
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4.2 Metal cutting practices |
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64 | (2) |
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66 | (4) |
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4.4 Minimum quantity lubrication (MQL) |
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70 | (3) |
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4.5 Heat pipe-embedded cutting tools |
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73 | (4) |
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77 | (6) |
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78 | (5) |
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5 Sustainable manufacturing of plastic packaging material: An innovative approach |
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83 | (20) |
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83 | (4) |
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87 | (5) |
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5.3 Experimental works and lab tests |
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92 | (2) |
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5.4 Results and discussions |
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94 | (1) |
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95 | (8) |
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98 | (5) |
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Section C Sustainability in product design |
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6 Performance of microwave-irradiated WC-Co insert during dry machining of Inconel 718 superalloys |
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103 | (30) |
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103 | (5) |
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108 | (1) |
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109 | (5) |
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6.4 Results and discussion |
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114 | (15) |
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129 | (4) |
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129 | (4) |
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7 Experimental study on friction stir welding of AA6061 aluminum alloy |
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133 | (18) |
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133 | (1) |
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134 | (4) |
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7.3 Materials and methods |
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138 | (3) |
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7.4 Results and discussions |
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141 | (7) |
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148 | (3) |
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148 | (3) |
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8 Machinability study of Inconel 825 superalloy under nanofluid MQL: Application of sunflower oil as a base cutting fluid with MWCNTs and nano-AI2O3 as additives |
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151 | (50) |
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151 | (5) |
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156 | (8) |
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8.3 Results and discussion |
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164 | (28) |
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192 | (9) |
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194 | (7) |
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9 Performance enhancement approaches for Mahua biodiesel blend on diesel Engine |
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201 | (22) |
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201 | (2) |
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203 | (6) |
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9.3 Results and discussions for modification of combustion chamber geometry |
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209 | (5) |
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9.4 Results and discussions for additives |
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214 | (5) |
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219 | (1) |
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220 | (3) |
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221 | (1) |
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221 | (2) |
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10 Optimization of wear parameters of aluminium hybrid metal matrix composites by squeeze casting using Taguchi and artificial neural network |
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223 | (12) |
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223 | (2) |
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10.2 Experimental procedure |
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225 | (1) |
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10.3 Results and discussion |
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226 | (7) |
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233 | (2) |
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233 | (2) |
| Index |
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235 | |
Dr Kaushik Kumar is an Associate Professor in the Department of Mechanical Engineering, Birla Institute of Technology, Mesra, Ranchi, India. He has 14 years of experience in teaching and research, and over 11 years of industrial experience working for a global manufacturing company. He has 9 patents, has authored/edited 20 books and has 120 international journal publications, and 18 International and 8 National Conference publications to his credit. Divya Zindani, is presently pursuing his Ph.D. at the Department of Mechanical Engineering, National Institute of Technology, Silchar. He has over 2 years of Industrial experience. His areas of research interest are optimization, product and process design, CAD/CAM/CAE and rapid prototyping. He has 1 Patent, 6 Books, 1 Edited Book, 14 Book Chapters, and 8 international journal publications to his credit. Prof. (Dr.) J. Paulo Davim is a Full Professor at the University of Aveiro, Portugal, with over 35 years of experience in Mechanical, Materials, and Industrial Engineering. He holds multiple distinguished academic titles, including a PhD in Mechanical Engineering and a DSc from London Metropolitan University. He has published over 300 books and 600 articles, with more than 36,500 citations. He is ranked among the world's top 2% scientists by Stanford University and holds leadership positions in numerous international journals, conferences, and research projects.
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