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E-raamat: Trends in Development of Accelerated Testing for Automotive and Aerospace Engineering

(Reliability Department Eccol, Inc., USA; Moscow State Agricultural University; State Enterprise TESTMASH)
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  • Ilmumisaeg: 21-Apr-2020
  • Kirjastus: Academic Press Inc
  • Keel: eng
  • ISBN-13: 9780128188422
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  • Formaat: EPUB+DRM
  • Ilmumisaeg: 21-Apr-2020
  • Kirjastus: Academic Press Inc
  • Keel: eng
  • ISBN-13: 9780128188422

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Accelerated testing (most types of laboratory testing, proving ground testing, intensive field/flight testing, any experimental research) is increasingly a key component for predicting of product’s/process performance.

Trends in Development Accelerated Testing for Automotive and Aerospace Engineering provides a completely updated analysis of the current status of accelerated testing, including the basic general directions of testing (methods and equipment) development, how one needs to study real world conditions for their accurate simulation and successful accelerated testing, describes in details the role of accurate simulation in the development of automotive and aerospace engineering, shows that failures are most often found in the interconnections, step-by-step instructions and examples. This is the only book presently available that considers in detail both the positive and negative trends in testing development for prediction quality, reliability, safety, durability, maintainability, supportability, profit, and decreasing life-cycle cost, recalls, complaints and other performance components of the product. The author presents new ideas and offers a unique strategic approach to obtaining solutions which were not possible using earlier. His methodology has been widely implemented, continue to be adopted throughout the world, and leads to advance society through product improvement that can reduce loss of life, injuries, financial losses, and product recalls.

It also covers new ideas in development positive and cost- effective trends in testing development, especially accelerated reliability and durability testing (ART/ADT), which includes integration accurate simulation of field/flight influences, safety, human factors, and leads to successful prediction of product performance during pre-design, design, manufacturing, and usage for the product’s service life.

Engineers, researchers, teachers and postgraduate/advanced students who are involved in automotive and aerospace engineering will find this a useful reference on how to apply the accelerated testing method to solve practical problems in these areas.

  • Explains the similarities and differences between accelerated testing technologies used in automotive, aerospace, and other engineering fields
  • Provides a step-by-step guide for the accurate physical simulation of field conditions for test subjects
  • Includes case studies of accelerated testing in automotive and aerospace engineering
About the Author xiii
Preface xv
1 Terms and definitions
1(10)
Correct terms and definitions
1(8)
References
9(2)
2 Analysis of the current status of accelerated testing
11(74)
2.1 Introduction
11(17)
2.1.1 International standard in accelerated testing
14(2)
2.1.2 Recalls as source material for providing official information about product defects
16(12)
2.2 Basic general directions of accelerated testing development
28(23)
2.2.1 The first general direction (field/flight accelerated testing)
28(8)
2.2.2 The second general direction (accelerated testing based on computer/software simulation)
36(5)
2.2.3 The third general direction (laboratory and proving ground testing with physical simulation of field conditions)
41(5)
2.2.4 The fourth general direction (accelerated reliability/durability testing)
46(5)
2.3 Classifications of accelerated testing
51(10)
2.3.1 Qualitative testing
51(1)
2.3.2 ESS (Environmental Stress Screening) and burn-in
52(1)
2.3.3 Quantitative accelerated life testing
53(8)
2.4 Fatigue accelerated testing
61(8)
2.4.1 Common consideration
61(3)
2.4.2 Locati method
64(1)
2.4.3 Staircase Loreti method
64(1)
2.4.4 Methods of analysis by numerical simulation
65(1)
2.4.5 The numerical simulation of the Staircase
65(1)
2.4.6 The numerical simulation of the Locati
66(1)
2.4.7 The numerical simulation of the Staircase Locati
66(1)
2.4.8 Fatigue testing for aircraft and satellites
67(2)
2.5 Vibration testing
69(4)
2.6 Crash testing
73(12)
Risks of Airbag Deployment versus Risk of Injury or Death
74(1)
Disadvantages of Having Passenger Car Airbags
74(7)
Bibliography
81(3)
Exercises
84(1)
3 Developments in studying real world conditions for accurate simulation and successful accelerated testing
85(36)
3.1 Introduction
85(2)
3.2 Multi-environmental factors
87(2)
3.3 Environmental factors and machinery
89(4)
3.4 Determining climate characteristics as external conditions for machinery use
93(1)
3.4.1 Establishing a classification system with characteristics for world climate as an engineering tool
93(1)
3.5 Characteristics of the radiation regime
93(5)
3.6 Characteristics of the air thermal regime
98(1)
3.7 Daily variations of air temperature
98(1)
3.8 Air humidity and rain
99(1)
3.9 Characteristics of wind speed
99(1)
3.10 Atmospheric phenomena
99(1)
3.11 Biological factors
100(1)
3.12 The influence of climatic factors and atmospheric phenomena on the materials and on the system
100(8)
3.12.1 Influence of solar radiation
101(5)
3.12.2 Influence of high temperatures
106(2)
3.13 The influence of daily and yearly fluctuations of air temperatures and of rapid changes of climatic factors
108(1)
3.14 Influence of water (moisture), air humidity, fog, and dew
109(2)
3.15 The characteristics of combined influences of basic climatic (environmental) factors
111(2)
3.16 How reliable are climatic models for use in accelerated testing?
113(8)
Bibliography
118(1)
Exercises
119(2)
4 Basic negative and positive trends in the development of accelerated testing
121(52)
4.1 Introduction
121(1)
4.2 Negative trends in the development of accelerated testing
122(29)
4.2.1 Basic negative trends in the development of accelerated testing
122(8)
4.2.2 Common negative trends in accelerated testing development related to automotive and aerospace engineering
130(5)
4.2.3 Specific tactical negative trends in accelerated testing development
135(8)
4.2.4 Trends in using virtual (computer) simulation and testing as a replacement for field/flight conditions
143(4)
4.2.5 Erroneous use of the exponential law of distribution in accelerated testing
147(4)
4.3 Positive trends in the development of accelerated testing
151(22)
4.3.1 Common positive trends in accelerated testing development
151(4)
4.3.2 Specific positive trends in accelerated testing that relate to any specific type of testing in automotive and aerospace engineering
155(13)
Bibliography
168(2)
Exercises
170(3)
5 The role of accurate simulation in the development of accelerated testing in automotive and aerospace engineering, and its connection with the engineering culture
173(26)
5.1 Introduction
173(1)
5.2 The role of accurate engineering simulation in the development of automotive and aircraft systems
174(5)
The evolving role of UAS
176(1)
Integrated unmanned systems roadmap in 2007
176(1)
Implication for UAS designers and suppliers
176(1)
The role of engineering simulation
176(3)
5.3 Establishing the concepts and statistical criteria for providing the physical simulation of the input influences on a product for accelerated testing
179(3)
5.4 Determining the number and types of test parameters for analysis during accelerated reliability and durability testing
182(1)
5.5 Improvement in the accelerated testing engineering culture
183(12)
5.5.1 An organization's aspects of culture as a component for improving the engineering culture
195(1)
Bibliography
196(1)
Exercises
197(2)
6 Implementation of basic positive trends in the development of accelerated testing
199(64)
6.1 Introduction
200(1)
6.2 Some aspects of implementation of accelerated reliability and durability testing, including citations from other authors' publications
200(6)
6.2.1 Areas of ART/ADT implementation presented by other authors
201(1)
6.2.2 Examples with some citations from publications other than those published in the book Reliability Prediction and Testing Textbook
201(5)
6.3 Some citations from published reviews to this author's previous books related to the implementation of the basic positive trends in the development of accelerated testing
206(1)
6.4 Some strategic aspects of the implementation of the positive trends in accelerated testing for successful prediction of a product's efficiency
207(9)
6.5 Some of the author's patents in accelerated testing improvement that were actually implemented
216(3)
6.6 Implementation of the new concepts of accelerated testing improvement
219(44)
Bibliography
260(2)
Exercises
262(1)
7 Trends in the development of equipment for accelerated testing
263(46)
7.1 Introduction
263(2)
7.2 General trends in development testing equipment
265(2)
7.2.1 Global general trend test equipment market
266(1)
7.3 Trends in the testing and measurement industry
267(10)
7.3.1 Transformational shifts ahead. 1.94K
267(1)
7.3.2 Testing is more just new equipment
268(1)
7.3.3 WiseGuy reports forecast "electronic test and measurement market"
268(1)
7.3.4 Overview of the automotive test equipment market
269(1)
7.3.5 Industry/innovation/related news
270(1)
7.3.6 Automotive test equipment market -- segmentation
270(1)
7.3.7 Automotive test equipment market -- regional analysis
271(1)
7.3.8 A historical perspective of EMC & field strength test solution
271(2)
7.3.9 Market size and forecast
273(4)
7.4 Equipment for aerospace simulation
277(6)
7.4.1 Aerospace/altitude/space simulation
277(1)
7.4.2 Standard version
278(1)
7.4.3 Options
278(1)
7.4.4 Aerospace materials testing
279(1)
7.4.5 Fatigue testing capabilities
280(1)
7.4.6 Abrasion & wear testing
280(2)
7.4.7 Electrostatic discharge testing
282(1)
7.4.8 F-gas compliance
282(1)
7.5 Combined testing equipment
283(11)
7.5.1 Aerospace testing equipment
283(1)
7.5.2 Environmental testing and test facilities
284(1)
7.5.3 ETS mechanical data handling facilities
285(1)
7.5.4 ETS's maintenance, management and test facility services
285(2)
7.5.5 Chambers, enclosures, and test cell product gallery: EMC chambers
287(1)
7.5.6 Statistical mode averaging reverberation chambers (SMART)
287(1)
7.5.7 Environmental combined testing equipment for military vehicles
288(4)
7.5.8 Refrigeration systems
292(1)
7.5.9 Other automotive test equipment
292(2)
7.6 Combined testing for vehicle components
294(4)
7.6.1 Wheel & hub test systems
294(1)
7.6.2 Transmission & driveline test systems
295(1)
7.6.3 AV-series agree vibration chambers, temperature/humidity/vibration chambers
296(2)
7.7 Equipment for accelerated reliability and durability testing
298(11)
Bibliography
305(1)
Exercises
306(3)
8 How to use the positive trends in the development of accelerated testing and avoid the negative aspects and misconceptions prevalent in the industry
309(24)
8.1 Introduction
309(1)
8.2 Analysis of the current situation in accelerated testing
310(2)
8.3 Adopting the positive trends in accelerated reliability and durability testing technology
312(21)
8.3.1 Step 1: Collection of the initial information from the field
313(2)
8.3.2 Step 2: Analysis of the field/flight initial information as a random process
315(1)
8.3.3 Step 3: Establishing concepts for the physical simulation of the input influences on the product
315(3)
8.3.4 Step 4: The development and use of test equipment, which simulates the field/flight input influences on the actual product in the laboratory for ART/ADT
318(1)
8.3.5 Step 5: Determining the number and types of test parameters for analysis during accelerated reliability/durability testing
319(1)
8.3.6 Step 6: Selecting a representative input region for accelerated reliability testing
320(1)
8.3.7 Step 7: Preparation procedures for the actual accelerated reliability/durability testing
320(1)
8.3.8 Step 8: Use statistical criteria for comparing accelerated reliability/durability testing results with field/flight results
321(4)
8.3.9 Step 9: Collection, calculation, and statistical analysis of the accelerated reliability/durability testing data
325(1)
8.3.10 Step 10: Prediction of the dynamics of the test subject's reliability, durability, and maintainability during its service life
326(1)
8.3.11 Step 11: Using accelerated reliability/durability testing results for rapid and cost-effective test subject development and improvement
327(3)
Bibliography
330(1)
Exercises
330(3)
Index 333
Lev M. Klyatis, PhD, Habilitated Dr.-Ing., Sc.D., Head of Reliability Department Eccol, Inc., has been Professor of Engineering Technology at Moscow State Agricultural University, research leader and chairman of State Enterprise TESTMASH, and served on the USA Technical Advisory Group for the International Electrotechnical Commission, the ISO/IEC Joint Study Group in Safety Aspects of Risk Assessment, the United Nations European Economical Commission, and World Quality Council.