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E-raamat: Truck and Trailer Systems Lab Manual

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  • Formaat: 320 pages
  • Ilmumisaeg: 08-Mar-2014
  • Kirjastus: McGraw-Hill Professional
  • Keel: eng
  • ISBN-13: 9780071824569
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Truck and Trailer Systems Lab ManualSuurem pilt
  • Formaat: 320 pages
  • Ilmumisaeg: 08-Mar-2014
  • Kirjastus: McGraw-Hill Professional
  • Keel: eng
  • ISBN-13: 9780071824569
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A practical medium- and heavy-duty truck systems

Featuring more than 100 in-depth lab exercises, this hands-on guide provides the practice you need to succeed as a medium- and heavy-duty truck service technician. The labs meet and exceed NATEF standards. Every system is thoroughly covered--from electrical and lighting to brakesand transmissions.

Each lab includes:

  • Objective of the lab
  • Safety precautions
  • Tools needed to complete the lab

Challenging review questions help to reinforce the topics covered and are patterned after the typical questions found on the ASE Medium/Heavy Duty Truck Certification tests (T3 through T8). Written by an expert with decades of experience as an automotive and diesel technician and instructor, this lab manual is the perfectcompanion to the comprehensive text,Truckand Trailer Systems.

Truck and Trailer Systems Lab Manual covers:

  • Vehicle identification numbers
  • Engine, transmission, and drive axle ID tag numbers
  • Safety
  • Tools and measuring equipment
  • Basic electrical
  • Magnetism
  • Batteries
  • Starting system
  • Charging system
  • Lighting and wiring
  • Computer systems
  • Mobile heating, ventilation, and air-conditioning systems
  • Tires, wheels, and wheel end systems
  • Frames and suspensions
  • Steering systems
  • Trailers and fifth wheels
  • Hydraulic brake systems
  • Air brake foundation brakes
  • Air brake air system
  • Anti-lock brake systems
  • Drive lines
  • Clutches
  • Drive axles
  • Single and twin countershaft manual transmissions
  • Automated manual transmissions
  • Automatic transmissions
  • Allison automatic transmissions
  • PMI
  • Auxiliary power units

Preface ix
Acknowledgments xi
Chapter 1 Vehicle Familiarization and Component ID
1(2)
Chapter 2 Safety Quiz and Lab
3(6)
Material Safety Data Sheet
5(4)
Chapter 3 Tool Usage
9(2)
Chapter 4 Ohm's Law Familiarization
11(12)
Electrical Prefixes
13(2)
DVOM Familiarization
15(2)
Starting and Alternator Voltage-Drop Tests with Single Battery Cables
17(2)
Starting and Alternator Voltage-Drop Tests with Two and Two Battery Cables
19(2)
AC Electric Circuit Diagram
21(2)
Chapter 5 Motor and Solenoid Testing
23(8)
Relay Testing
25(4)
Relay Diagnostic
29(2)
Chapter 6 Battery R&R
31(4)
Battery Service and Testing
33(2)
Chapter 7 Starter R&R
35(6)
Starting System VAT and Voltage-Drop Tests
37(4)
Chapter 8 Alternator R&R and Testing
41(8)
Alternator VAT and Voltage-Drop Tests
43(2)
Starting and Alternator VAT and Voltage-Drop Tests
45(4)
Chapter 9 Headlight Wiring Diagram
49(12)
Turn Signal Wiring Diagram
51(2)
Lighting System Inspection and Repair
53(2)
Lighting System Voltage-Drop Tests
55(2)
Wiring Repair
57(2)
Air-Conditioning Blower Wiring Diagram
59(2)
Chapter 10 Sensor Location, Testing, and Replacement
61(4)
Electronic Gauge Cluster
63(2)
Chapter 11 Caterpillar ET Diagnostic PC
65(12)
International ServiceMaxx Diagnostic PC
67(4)
Detroit Diesel DDDL Diagnostic PC
71(2)
Cummins Celect Diagnostic PC ISM or N14
73(2)
Cummins Insite ISX Diagnostic PC
75(2)
Chapter 12 Air-Conditioner Valve (H-Block) System
77(14)
Air-Conditioner Orifice Tube System
79(2)
Air-Conditioner System
81(2)
Air-Conditioner System
83(2)
HVAC Wiring Diagram
85(2)
AC System
87(2)
EPA Air-Conditioning Equipment
89(2)
Chapter 13 Cooling System
91(6)
Heating/Air-Conditioning System
93(4)
Chapter 14 Adjustable Wheel Bearing and Seal
97(10)
Meritor Wheel Bearing Specification Chart
99(2)
Stemco Pro-Torque Wheel Bearing Specification Chart
101(2)
Preset Wheel Bearing and Seal
103(2)
Tire and Wheel
105(2)
Chapter 15 Air-Spring Suspension Service
107(6)
Leaf-Spring Suspension Service
109(2)
Frame Inspection
111(2)
Chapter 16 Steering Column and Steering Linkage
113(12)
Steer-Axle and Kingpin Service
115(2)
Meritor Front-Axle Components and Torque Specifications
117(2)
Power Steering
119(2)
Truck Alignment
121(4)
Chapter 17 Fifth Wheel and Pintle Hook
125(6)
Fontaine 3000 Series Overhaul Procedures
127(2)
Fontaine 6000/7000 Series Overhaul Procedures
129(2)
Chapter 18 Hydraulic Brake System
131(8)
Hydraulic Brake System Diagnosis, Bleeding, and Booster
133(2)
Hydraulic Brake Diagnostic Chart
135(4)
Chapter 19 Steer-Axle Foundation Brake
139(8)
Meritor S-Cam Foundation Brake Diagrams and DOT Brake Specifications
141(2)
Drive-Axle Foundation Brake
143(2)
Trailer-Axle Foundation Brake
145(2)
Chapter 20 FMVSS 121 DOT Air System Tests
147(10)
Air Brake Circuit Diagrams
153(2)
Air Compressor and Air Drier
155(2)
Chapter 21 Air ABS Scan Tool
157(6)
HABS PC/Scan Tool
159(2)
Truck and Trailer ABS
161(2)
Chapter 22 Driveshaft and Center-Bearing
163(4)
Driveline Angle
165(2)
Chapter 23 Clutch Inspection
167(6)
Clutch Simulator
169(2)
Live In-Vehicle Clutch
171(2)
Chapter 24 Drive-Axle Inspection
173(18)
Single-Speed Drive-Axle
175(4)
Integral Drive-Axle
179(4)
Power Divider Single-Speed Drive-Axle
183(6)
Meritor IAD Diagrams
189(2)
Chapter 25 Manual Transmission Inspection
191(8)
Single-Countershaft Manual Transmission
195(4)
Chapter 26 Twin-Countershaft Transmission Inspection
199(14)
Eaton Air-System Schematic
201(4)
Eaton Twin-Countershaft Main Transmission
205(4)
Eaton Twin-Countershaft Auxiliary
209(4)
Chapter 27 Eaton Service Ranger Diagnostic PC
213(2)
Chapter 28 Allison Automatic Transmission Inspection
215(2)
Chapter 29 Allison 2000 Series Automatic Transmission
217(10)
Allison 3000 Series Automatic Transmission
221(4)
Allison DOC Diagnostic PC
225(2)
Chapter 30 PMI Truck/Tractor
227(30)
Battery Alternator and Starter Inspections
231(4)
Engine Lube System Maintenance and Inspections
235(2)
Cooling System Inspections
237(2)
Air-Conditioning System Inspections
239(4)
Heavy-Duty Pull-Type Clutch Inspection
243(2)
Foundation Brake Inspection and Maintenance
245(4)
FMVSS 121 DOT Air-System Tests
249(6)
Hydraulic Brake System Maintenance and Inspections
255(2)
Chapter 31 APU Diagnostic Chart
257(4)
APU PMI and Maintenance
259(2)
Review Questions
Chapter 1 Introduction to the Trucking Industry
261(2)
Chapter 2 Safety
263(2)
Chapter 3 Tools and Measuring Equipment
265(2)
Chapter 4 Basic Electrical
267(2)
Chapter 5 Magnetism
269(2)
Chapter 6 Batteries
271(2)
Chapter 7 Starting System
273(2)
Chapter 8 The Charging System
275(2)
Chapter 9 Lighting and Wiring
277(2)
Chapter 10 Computer Systems
279(2)
Chapter 11 Advanced Computer Systems
281(2)
Chapter 12 Mobile Heating, Ventilation, and Air-Conditioning Systems
283(2)
Chapter 13 Heating and Air-Conditioning Controls
285(2)
Chapter 14 Tires, Wheels, and Wheel-End Systems
287(2)
Chapter 15 Frame and Suspension
289(2)
Chapter 16 Steering Systems
291(2)
Chapter 17 Trailers and Fifth Wheels
293(2)
Chapter 18 Hydraulic Brake Systems
295(2)
Chapter 19 Air-Brake Foundation Brakes
297(2)
Chapter 20 Air-Brake Air System
299(2)
Chapter 21 Anti-Lock Brake Systems
301(2)
Chapter 22 Drivelines
303(2)
Chapter 23 Clutches
305(2)
Chapter 24 Drive Axles
307(2)
Chapter 25 Single-Countershaft Manual Transmissions
309(2)
Chapter 26 Twin-Countershaft Manual Transmissions
311(2)
Chapter 27 Automated Manual Transmissions
313(2)
Chapter 28 Automatic Transmissions
315(2)
Chapter 29 Allison Automatic Transmissions
317(2)
Chapter 30 Preventive Maintenance Inspections
319(4)
Chapter 31 Auxiliary Power Units
323
Mike Thomas (Phoenix, AZ) has more than 30 years' experience as an Auto/Diesel Technician. He was an Auto/Diesel curriculum developer for Universal Technical Institute and created the 60-week Diesel Program at Arizona Automotive Institute.
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