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E-raamat: Welding and Cutting: A Guide to Fusion Welding and Associated Cutting Processes

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An authoritative source of reference on every aspect of thermal welding and associated cutting processes. Each process is examined clearly and comprehensively from first principles through to more complex technical descriptions suited to those who need more technical information. Copiously illustrated throughout and with an extensive glossary of terms, this book is essential reading for welding and production engineers, metallurgists, designers, quality control engineers, distributors, students and all who are associated with the selection and application of equipment and consumables. (reprinted with corrections 2001)

An authoritative source of reference on every aspect of thermal welding and associated cutting processes. Each process is examined clearly and comprehensively from first principles through to more complex technical descriptions suited to those who need more technical information. Copiously illustrated throughout and with an extensive glossary of terms, this book is essential reading for welding and production engineers, metallurgists, designers, quality control engineers, distributors, students and all who are associated with the selection and application of equipment and consumables. (reprinted with corrections 2001)


An authoritative source of reference on every aspect of thermal welding and associated cutting processes. Each process is examined clearly and comprehensively from first principles through to more complex technical descriptions suited to those who need more technical information. Copiously illustrated throughout and with an extensive glossary of terms, this book is essential reading for welding and production engineers, metallurgists, designers, quality control engineers, distributors, students and all who are associated with the selection and application of equipment and consumables.

An authoritative source of reference on every aspect of thermal welding and associated cutting processes. Each process is examined clearly and comprehensively from first principles through to more complex technical descriptions.
Preface vii
1 Background and scope
1(10)
Historical development
1(4)
Fusion welding
5(1)
Non-fusion welding
6(1)
Power beam processes
7(1)
Cutting
8(1)
Summary
9(2)
2 Principles of arc welding
11(29)
The welding arc
12(2)
Power source principles
14(7)
Consumable principles
21(2)
Weld metal properties and weld defects
23(5)
The heat affected zone (HAZ)
28(7)
Weld metal requirements
35(3)
Non-destructive testing of welds
38(2)
3 Procedures for specific materials
40(13)
Structural steels
40(1)
Steels for low-temperature applications
41(1)
Creep-resisting steels
42(1)
High-tensile low-alloy steels
42(1)
Stainless and heat-resisting steels
43(3)
Welding of stainless steels to mild and low-alloy steels
46(1)
Welding of clad steels
47(1)
Hardfacing
48(2)
Welding cast irons
50(2)
Welding non-ferrous metals
52(1)
4 The manual metal-arc process
53(22)
Principles
55(1)
Equipment
56(3)
MMA consumables
59(9)
Techniques for MMA welding
68(3)
Defects caused by faulty technique
71(2)
Process assessment
73(2)
5 The MIG process
75(27)
Metal transfer
77(6)
Equipment for MIG welding
83(10)
Consumables for MIG welding
93(7)
Process assessment
100(2)
6 Cored-wire welding
102(15)
The cored-wire process
102(2)
Equipment
104(2)
Consumables
106(4)
Techniques for cored-wire welding
110(6)
Process assessment
116(1)
7 Submerged-arc and electro-slag processes
117(19)
Submerged-arc
118(3)
Submerged-arc variants
121(4)
Equipment
125(2)
Consumables
127(1)
Welding techniques
128(2)
Process assessment
130(1)
Electro-slag welding
131(4)
Fluxes for electro-slag
135(1)
Process assessment
135(1)
8 TIG and plasma arc processes
136(19)
The TIG process
138(2)
Equipment
140(3)
Consumables
143(1)
Applications of TIG welding
144(1)
TIG welding variants
144(5)
Plasma arc welding and cutting
149(5)
Process assessment
154(1)
9 Gas welding and cutting
155(15)
Consumables
159(2)
Applying the oxy-fuel gas flame
161(8)
Process assessment
169(1)
10 Welding and cutting with power beams
170(14)
Electron-beam welding
172(6)
Laser welding and cutting
178(5)
Process assessment
183(1)
11 Robots for arc welding
184(11)
The basic unit
185(3)
Fixtures
188(2)
Joint finding and tracking
190(3)
Auxiliary equipment
193(1)
Process assessment
193(2)
12 Welding productivity
195(7)
World best practice
195(1)
High productivity creates opportunities
196(1)
Objections to be overcome
197(5)
Appendix 1 Health and safety
202(7)
Electrical safety
202(1)
Heat, fire and explosion
203(1)
Light
204(1)
Fumes and gases
205(4)
Appendix 2 Glossary of terms
209(20)
Sources of information
224(2)
Bibliography
226(3)
Index 229