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E-raamat: Industrial Steam Systems: Fundamentals and Best Design Practices

(Mojtaba Sabet, Cincinnati, Ohio, USA)
  • Formaat: PDF+DRM
  • Ilmumisaeg: 03-Feb-2016
  • Kirjastus: CRC Press Inc
  • Keel: eng
  • ISBN-13: 9781498724692
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Industrial Steam Systems: Fundamentals and Best Design PracticesSuurem pilt
  • Formaat: PDF+DRM
  • Ilmumisaeg: 03-Feb-2016
  • Kirjastus: CRC Press Inc
  • Keel: eng
  • ISBN-13: 9781498724692
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Develop a Complete and Thorough Understanding of Industrial Steam SystemsIndustrial Steam Systems: Fundamentals and Best Design Practices is a complete, concise users guide for plant designers, operators, and other industry professionals involved with such systems. Focused on the proper safety design and setup of industrial steam systems, this text aligns essential principles with applicable regulations and codes. Incorporating design and operation guidelines from the latest available literature, it describes the industrial steam system equipment and its operation, outlines the requirements of a functioning boiler room, and explains how to design and engineer an industrial steam system properly.From Beginner to Advanced—All within a Single VolumeIndustrial steam systems are one of the main utility support systems used for almost all manufacturing. This text describes the design and operation of industrial steam systems in simple steps that are extremely beneficial for engineers, architects, and operators. The book help readers with the information needed for the steam systems professional engineering test and boiler operator’s certificate. The text includes a sample project, executed in detail, to explain the system. It also presents relevant examples throughout the text to aid in faster learning.This author covers:Industrial steam system fundamentals and elementary informationSystem setup and required equipmentApplicable codes and regulationsEquipment operation principalsBest design practices for system setup, piping and instrumentation, equipment and pipe sizing, and equipment selectionExecution of a sample projectIndustrial Steam Systems: Fundamentals and Best Design Practices presents an overview of the design, installation, and operation of industrial steam systems. Understanding the system setup, controls, and equipment, and their effect on each other enables readers to learn how to troubleshoot, maintain, and operate an industrial steam system that provides high quality steam efficiently.

Arvustused

"This book is a reflection of the personality and intelligence of the author. Having worked with Mr. Sabet and known him for nearly twenty years, it is not surprising that he has generated a very comprehensive, thoughtful, intelligent manual that power plant engineers can use to successfully plan and design a steam plant. " Drew Wm. Linck, PE, CEM, SFA Architects, Inc.

"This is very valuable Engineering book to guide beginner how to design industrial steam system step by step. Following the instruction, the readers can master or design qualified industrial steam system by themselves. Jingjing He, CH2MHILL Shanghai Office

" a classy narration of the hardcore boiler systems installed in various industries. a real drive for any boiler designer to build an energy efficient and cost effective boiler system The author creates a great zeal throughout the book which invokes a sustainable thirst for an optimum boiler system design " R. Venkatesh, Assistant Professor, PSG College of Technology, Peelamedu,Coimbatore-641004., India"In summary, this book on steam is comprehensive yet concise. The information is practical and focuses on boiler design, selection, operations, regulatory standards, and safety. This book will be valuable to students, boiler operators, technicians, manufacturing plant managers, instructors, and engineers." John R Gahan, Jr

" an informative book intended for practitioners involved in designing and operating steam generation systems. Different types of industrial steam generation as well as all aspects and pieces of equipment required for such process are discussed in detail." Reza Kashani, The University of Dayton " the essential tools for an understanding and designing "industrial steam systems" and furthermore improving and maintaining operation of an existing units is the authoritative source for learning how process design of the system work and how to create reliable processes to meet contemporary emerging needs" Robert Dream, HDR COMPANY LLC, Cincinnati, Ohio, USA "This book is a reflection of the personality and intelligence of the author. Having worked with Mr. Sabet and known him for nearly twenty years, it is not surprising that he has generated a very comprehensive, thoughtful, intelligent manual that power plant engineers can use to successfully plan and design a steam plant. " Drew Wm. Linck, PE, CEM, SFA Architects, Inc.

"This is very valuable Engineering book to guide beginner how to design industrial steam system step by step. Following the instruction, the readers can master or design qualified industrial steam system by themselves. Jingjing He, CH2MHILL Shanghai Office

" a classy narration of the hardcore boiler systems installed in various industries. a real drive for any boiler designer to build an energy efficient and cost effective boiler system The author creates a great zeal throughout the book which invokes a sustainable thirst for an optimum boiler system design " R. Venkatesh, Assistant Professor, PSG College of Technology, Peelamedu,Coimbatore-641004., India"In summary, this book on steam is comprehensive yet concise. The information is practical and focuses on boiler design, selection, operations, regulatory standards, and safety. This book will be valuable to students, boiler operators, technicians, manufacturing plant managers, instructors, and engineers." John R Gahan, Jr

" an informative book intended for practitioners involved in designing and operating steam generation systems. Different types of industrial steam generation as well as all aspects and pieces of equipment required for such process are discussed in detail." Reza Kashani, The University of Dayton " the essential tools for an understanding and designing "industrial steam systems" and furthermore improving and maintaining operation of an existing units is the authoritative source for learning how process design of the system work and how to create reliable processes to meet contemporary emerging needs" Robert Dream, HDR COMPANY LLC, Cincinnati, Ohio, USA

Disclaimer xiii
Preface xv
About the Author xvii
Symbols and Abbreviations xix
1 General
1(10)
What Is Steam?
1(1)
How to Desuperheat Steam
2(2)
What Is an Industrial Steam System?
4(1)
How Is Industrial Steam Generated?
4(1)
What Is the Pressure Rating of a Boiler or a Steam Generator?
5(1)
What Is a Boiler Capacity Test Connection and How Is It Designed?
5(1)
What Is Equivalent Length of Pipe?
5(1)
What Is Valve Flow Coefficient, Cv?
6(1)
What Is Net Positive Suction Head (NPSH) in a Pumping System?
6(1)
What Is Culinary Steam?
7(1)
What Are Applicable Codes and Standards for Industrial Steam Systems?
8(3)
2 Boiler Room Combustion and Ventilation Air
11(6)
Boiler Room Combustion Air
12(4)
Combustion Air from Inside
12(1)
Combustion Air from Outside
13(1)
Combustion Air from Outside by Gravity
13(1)
Combustion Air from Outside through Forced Air
14(1)
Combustion Air from Combination of Inside and Outside Air by Gravity
15(1)
Boiler Room Ventilation Air for Cooling
16(1)
3 Industrial Steam System Operation
17(4)
4 Industrial Steam System Equipment
21(44)
Steam Generators
21(1)
Steam Boilers
22(4)
Fire Tube Boilers
23(1)
Water Tube Boilers
24(1)
Design Considerations for Boilers and Steam Generators
24(2)
Boiler Fittings and Accessories
26(17)
Pressure Relief Valve
26(1)
Water Level Indicator
26(1)
Bottom Blowoff
26(1)
Surface Blowdown
27(1)
Manholes
27(1)
Low-Water Cutout
27(1)
Water Column
27(1)
Pressure Gauge
27(1)
Boiler Operation Control
27(1)
High Limit Control
28(1)
Modulating Control
28(1)
Feed Water Connection
28(1)
Chemical Injection Connection
28(1)
Natural Gas Train
28(1)
Gas Pressure Switches
28(1)
Stack Thermometer
29(1)
Control Panel
29(1)
Condensate Receiver Package
29(1)
Surge Tank
29(1)
Transfer Pump
30(2)
Control Panel
32(1)
Design Considerations for the Condensate Receiver Package
32(1)
Boiler Feed Water Package
33(1)
Heating Tank Feed Water Package
33(1)
Storage Tank
34(1)
Water Heater
34(1)
Boiler Feed Water Pump
34(1)
On-Off Boiler Feed Water Control
35(1)
Modulating Boiler Feed Water Control
35(1)
Control Panel
36(1)
Design Considerations for Heating Tank Feed Water Package
36(1)
Deaerator Package
37(1)
Spray-Type Deaerator
38(1)
Tray-Type Deaerator
39(1)
Design Considerations for Deaerator Feed Water Package
39(1)
Water Treatment Systems
40(1)
Reverse Osmosis Water Filtration
40(1)
Dionized Water Treatment
40(1)
Water Softening
40(1)
Exchange Process
41(1)
Saturation Condition
41(1)
Backwash Process
41(1)
Regeneration Process
42(1)
Rinse Cycle
42(1)
Design Considerations for Water Softeners
42(1)
Pressure Relief Valves
43(2)
Steam Pressure Control Valve Maximum Steam Flow Rate
44(1)
Bypass Line Maximum Steam Flow Rate
45(1)
Design Considerations for Pressure Relief Valves
45(1)
Steam Pressure Control Valves
45(3)
Direct Acting Steam Pressure Control Valves
46(1)
Pilot-Operated Steam Pressure Control Valves
46(1)
Externally Controlled Steam Pressure Control Valves
46(1)
Design Considerations for Pressure Control Valves
47(1)
Steam Traps
48(3)
Mechanical Steam Traps
48(1)
Inverted Bucket Steam Trap
49(1)
Float and Thermostatic Steam Trap
49(1)
Thermostatic Steam Traps
49(1)
Thermodynamic Steam Traps
49(1)
Recommended Steam Trap Type for Different Applications
50(1)
Design Considerations for Steam Traps
50(1)
Condensate Return Pumps
51(3)
Electric-Powered Condensate Pump Package
51(2)
Pressure-Powered Condensate Pump Package
53(1)
Design Considerations for Condensate Return Pumps
54(1)
Strainers
54(1)
Design Considerations for Strainers
55(1)
Blowdown Separators
55(1)
Design Considerations for Blowdown Separator
56(1)
Miscellaneous Equipment
56(9)
Chemical Treatment Package
56(1)
Design Considerations for Chemical Treatment Systems
57(1)
Sample Cooler
58(1)
Boiler Stack
58(1)
Design Considerations for Boiler Stack
58(1)
Stack Economizer
59(1)
Design Considerations for Stack Economizers
59(1)
Boiler Control Panel
60(1)
Flash Tank
61(1)
Backflow Preventer
61(1)
Design Considerations for Backflow Preventers
62(1)
Drip Pan Elbow
62(1)
Design Considerations for Drip Pan Elbows
62(1)
Exhaust Silencer
63(2)
5 Design Requirements for Piping around the Steam Boiler
65(8)
Steam Piping and Valves
66(1)
Boiler Feed Water Piping and Valves
67(6)
Boiler Blowdown and Blowoff Piping and Valves
68(2)
Boiler Drain Piping and Valves
70(1)
Miscellaneous Piping and Valves
70(1)
Boiler Pressure Relief Valve
71(2)
6 Steam Plant Pipe Sizing and Design Considerations
73(12)
Water Pipe Sizing
73(2)
Pump Discharge Piping
74(1)
Pump Suction Piping
75(1)
Drain Lines
75(1)
City Water
75(1)
High-Pressure Steam Pipe Sizing
75(2)
Steam Condensate Pipe Sizing
77(4)
Open Wet Condensate Return Systems
79(1)
Closed Wet Condensate Return Systems
79(1)
Open Dry Return System
79(1)
Closed Dry Condensate Return Systems
80(1)
Vent Pipe Sizing
81(1)
Vents for Pressure Relief Valves
81(1)
Vents for Condensate Storage Tanks
81(1)
Natural Gas Pipe Sizing
82(3)
Longest Length Method
83(1)
Branch Length Method
83(1)
Hybrid Pressure
83(2)
7 Sample Steam Plant Project
85(116)
Project Description and Input Data
85(3)
Calculations
88(14)
Sizing the Final Equipment Connection Pipes
98(1)
Sizing the Steam Piping
99(1)
Sizing the Condensate Piping
100(1)
Sizing the Pumped Condensate Line
100(1)
Sizing the Makeup Water Piping
100(1)
Sizing the Natural Gas Piping
101(1)
Drawings
102(12)
Legend Sheet
103(1)
Steam Generation Drawings, PID-1 and PID-2
103(1)
Steam Distribution Drawings, PID-3 and PID-4
103(1)
Condensate Pump and Chemical Feed, Drawing PID-5
103(1)
Condensate Receiver Drawing, PID-6
104(1)
Deaerator Drawing, PID-7
104(1)
Equipment General Arrangement Drawing
104(10)
Equipment Selection
114(1)
Boilers
114(13)
Condensate Receiver Package
127(6)
Deaerator and Boiler Feed Water Package
133(9)
Water Softener
142(4)
Blowdown Separator
146(5)
Boiler Stack
151(9)
Chemical Feed Packages
160(3)
Sample Cooler
163(1)
Condensate Pump
163(8)
Pressure Control Valves
171(6)
Pressure Relief Valve
177(1)
Drip Pan Elbow
177(5)
Steam Traps
182(1)
Exhaust Silencer
182(15)
Backflow Preventer
197(4)
Appendix A Tables 201(4)
Appendix B Piping Details 205(6)
Appendix C Resources 211(2)
Index 213
Mojtaba Sabet
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