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E-raamat: Long Term Warranty and After Sales Service: Concept, Policies and Cost Models

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This volume presents concepts, policies and cost models for various long-term warranty and maintenance contracts. It offers several numerical examples for estimating costs to both the manufacturer and consumer. Long-term warranties and maintenance contracts are becoming increasingly popular, as these types of aftersales services provide assurance to consumers that they can enjoy long, reliable service, and protect them from defects and the potentially high costs of repairs.

Studying long-term warranty and service contracts is important to manufacturers and consumers alike, as offering long-term warranty and maintenance contracts produce additional costs for manufacturers / service providers over the products service life. These costs must be factored into the price, or the manufacturer / dealer will incur losses instead of making a profit. On the other hand, the buyer / consumer needs to weigh the cost of maintaining it over its service life and to decide whether or not these policies are worth purchasing.





There are a number of complexities involved in developing failure and cost models for these policies due to uncertainties concerning the service life, usage pattern, maintenance work and long-term costs of rectifications. Mathematical models for predicting failures and expected costs for various one-dimensional long-term warranty policies are developed at the system level and analyzed by taking into account the uncertainties in connection with longer coverage periods and the rectification costs over the warranty period. Failures and costs are modeled using stochastic techniques and illustrated by means of numerical examples for estimating costs to the manufacturer and consumer. Various rectification policies are proposed and analyzed. The models developed here can be used to aid in managerial decisions on purchasing products with long-term warranty policies and maintenance contracts or outsourcing maintenance.
1 Long Term Warranty and After Sales Service
1(16)
1.1 Introduction
1(2)
1.2 Warranty---Overview
3(8)
1.2.1 Concept of Warranty
3(1)
1.2.2 Role of Warranty
4(1)
1.2.3 Warranty Taxonomy
5(1)
1.2.4 Warranty System Characterisation
5(1)
1.2.5 Warranty Cost
6(1)
1.2.6 Warranty Cost Analysis
7(2)
1.2.7 Warranty Servicing Mechanism
9(1)
1.2.8 Warranty Rectification Actions
10(1)
1.3 Long-Term Warranty Policies
11(3)
1.3.1 Extended Warranty
11(1)
1.3.2 Warranty for Used Product
12(1)
1.3.3 Lifetime Warranty
12(1)
1.3.4 Service Contract
13(1)
1.3.5 Performance Based Maintenance Contract
13(1)
1.4 Conclusion
14(3)
References
14(3)
2 Lifetime Warranty: Policies and Cost Models
17(24)
2.1 Introduction
17(1)
2.2 Lifetime Warranty: Role and Concept
18(2)
2.3 Taxonomy for Lifetime Warranty Policies
20(3)
2.3.1 Lifetime Warranty Policies
21(2)
2.4 Modelling Cost for Lifetime Warranty Policies
23(7)
2.4.1 Assumptions
23(1)
2.4.2 Notations
24(1)
2.4.3 Modelling Lifetime
24(1)
2.4.4 Modelling Repair Cost
25(1)
2.4.5 Modelling Costs for Free Rectification Lifetime Warranty (FRLTW)
26(1)
2.4.6 Modelling Costs for Cost Sharing Lifetime Warranty (CSLTW)
27(3)
2.5 Analysis of the Models
30(9)
2.5.1 Analysis of the Model FRLTW
30(2)
2.5.2 Analysis of the Cost Sharing Models CSLTW
32(7)
2.6 Conclusion
39(2)
References
39(2)
3 Used Second-Hand Product Warranty
41(26)
3.1 Introduction
41(2)
3.2 Warranties for Used Product---Overview
43(2)
3.3 Taxonomy for Second Hand Warranties
45(3)
3.3.1 Type A [ Non-renewing] Policies
46(1)
3.3.2 Type B [ Renewing] Policies
47(1)
3.3.3 Type C [ Buy-Back] Policies
47(1)
3.4 Modelling Warranty Cost for Second-Hand Products
48(17)
3.4.1 Assumptions
48(1)
3.4.2 Notations
48(1)
3.4.3 Modelling Failures and Warranty Costs Over the Warranty Period
49(6)
3.4.4 Modelling Failures and Warranty Costs for Cost Sharing Warranty Policies
55(10)
3.5 Conclusions
65(2)
References
65(2)
4 Extended Warranty
67(12)
4.1 Introduction
67(1)
4.2 Extended Warranty---Overview
68(4)
4.2.1 Concept of Extended Warranty
68(1)
4.2.2 Review of Extended Warranty Models
69(3)
4.3 Modelling Extended Warranty Costs (Kumar and Chattopadhyay 2004)
72(4)
4.3.1 Modelling Minimum Extended Warranty Duration
72(2)
4.3.2 Modelling Extended Warranty Costs
74(1)
4.3.3 Numerical Examples
75(1)
4.4 Conclusion
76(3)
References
77(2)
5 Maintenance Contract
79(20)
5.1 Introduction
79(2)
5.2 Maintenance Contract---Overview
81(4)
5.2.1 Servicing Strategies During the Contracts
82(3)
5.3 Policies for Maintenance Contracts
85(3)
5.4 Modelling Cost for Maintenance Contracts
88(8)
5.4.1 Notations and Reliability Preliminaries
89(1)
5.4.2 Modelling Cost for Maintenance Contract Policy 1
90(3)
5.4.3 Modelling Cost for Maintenance Contract Policy 2
93(1)
5.4.4 Modelling Cost for Maintenance Contract Policy 3
94(2)
5.5 Conclusion
96(3)
References
97(2)
6 Outsourcing Rail Maintenance Through Maintenance Contracts---A Case Study
99
6.1 Introduction
99(1)
6.2 Degradation or Failure of Rail Track
100(3)
6.3 Modelling Rail Break/Failures
103(1)
6.4 Estimating Costs of Outsourcing Rail Maintenance
104(4)
6.5 Analysis of the Models for Rail
108(1)
6.6 Estimation of Rail Failure Parameters
109(1)
6.7 Estimation of Costs for Different Maintenance Contracts for Rail
109(3)
6.8 Conclusion
112
References
112